Turning my 07 YZ250 White

I have not raced much in the last few years. Due to my increasing waistline and my lack of wanting to exercise, I have decided to swing a leg over the old girl & get some saddle time this coming season.

I have always liked white bikes. To me they look clean and surgical. A bitch to clean, but you have to give something up, eh?

This is what I started with. A clean low hour 2007 YZ250 that has been in my possession since new.





The above pic already has the front fender installed.


I started out by ordering the only white tank in stock capacity I could find here in the states from Clarke Mfg. and a Acerbis white plastic kit from my local dealer. The kit came in first & after a little head scratching trying to fit parts on the bike, I looked at the label & the kit was for a 2015 YZ125/250. Rats...

As some of you might know, the front fender bolt pattern changed in 2015 (or 14?) so that would not work. The rear fender bolted up but was not happy with the 07 side number plates. The 15 number plates will not bolt up without using the 15 air box. The shrouds did bolt up. Looked kinda gay with that pointy plastic past the fork tubes. Boxed the kit & returned to my dealer.

Ordered off of Ebay an Acerbis F&R fender. I prefer Acerbis when they are available. Acerbis did not have white shrouds for a 07 so I ordered a set of UFO white ones. Never used UFO before. We will see once they come in. Also ordered a Cycra front disk cover. I will reuse (at this time) my stock number plates & fork guard.

The Tank came in. At first glance I was pleased. Once I transferred the mounts & petcock & tried to fit it, my pleasure disappeared. Instructions tell you to use a thin pad under the front of the tank. Well ok, but I had to space up the rear of the tank a total of 1/2" for the tank to clear the frame. The Frame to tank mounts were WAY off also. perfect...

I was not pleased & called Clarke & they wanted me to submit pics of said issue (last Friday). I did so and slept on the issue. Went out Saturday and started anew not worrying about the position of the mounts in relation to the frame. I finally ended up with a 1/4" alum spacer under the tank mounts, thin rubber on the front & the 1/2' spacer in the back.





Now I have an issue with the back of the tank where the Rubber strap hooks to the tank.






More fabrication is necessary, but I think this tank will work, although it still touches on the rear. I am curious to hear what Clarke has to say about the fitment. As far as I am concerned the end user should not have to be a fabricator to install a plug & play tank. Shame on you Clarke!

Additionally I ordered from Argentina, a seat cover. Never seen this one before anywhere. It loooks trick & in my mind it is going to go with my scheme.




I am planing on a pipe also. I have not decided, but from what I have read, I be leaning too a FMF Fatty or a DEP, with DEP getting the nod at this time. I need to do more reading before I make a decision.

That is all for now. Waiting on parts & pieces to come in. Where is that brown truck!!
|
1/16/2017 10:49am
That bike will turn out a beauty in white, with that seat cover it will remind of 90's chesterfield factory bikes. Have you checked that the seat will align with the tank? I figured if the mounts are off, maybe the seat will be off now when you have modified the mounts?
1/16/2017 11:10am
That bike will turn out a beauty in white, with that seat cover it will remind of 90's chesterfield factory bikes. Have you checked that the...
That bike will turn out a beauty in white, with that seat cover it will remind of 90's chesterfield factory bikes. Have you checked that the seat will align with the tank? I figured if the mounts are off, maybe the seat will be off now when you have modified the mounts?
Good question. I have not gone that far, so I scurried out to the garage & reinstalled the white tank & seat. Looks like I lucked out as long as I figure out the rear strap mount.

1/16/2017 1:46pm
You need to get this parts from the old steel frame YZ. It goes under the rear of the tank where you have the wood blocks...
You need to get this parts from the old steel frame YZ. It goes under the rear of the tank where you have the wood blocks and should take care of your problem.

4SS-24181-00-00

http://www.partzilla.com/parts/detail/yamaha/YP-4SS-24181-00-00.html

BTW- DEP pipes ROCK!!!!
Thanks for the heads up, Mr. Robinson! I will look into it.

The Shop

Rogerson207
Posts
104
Joined
1/21/2016
Location
Billings, MO, USA
1/16/2017 4:45pm
I too have grown fond of the white bikes after buying my yz450, now my daughter's 65 and 85 have white plastic and I sold my wife's older KTM 125 because we couldn't get white plastic for it and she also wants a Yamaha. I guess the white plastic bikes have grown on my whole family at this point.
Rogerson207
Posts
104
Joined
1/21/2016
Location
Billings, MO, USA
1/16/2017 4:46pm
Now that I think of it I put a black Clarke tank on my YZ250 woods bike and I didn't have the fitment issues you have had but my bike is a steel frame.
MXVet261
Posts
743
Joined
4/1/2008
Location
Valley City, OH, USA
1/16/2017 4:57pm
I had the same issue putting a white Clarke tank on a 2006 YZ125 years ago. To their credit, I remember in the instructions with the tank it stating some custom pads would be needed on the aluminum frame bikes.

The end result was using the larger rubber pad and not being able to hook the stock rubber tank strap. Honestly I don't remember what I ever did there.....I might have just put a zip tie on it and left it I can't quite remember!
1/16/2017 5:39pm
Rtech racing plastics make a re-style plastic kit if you want to run new style plastics. Also the air box sides are easily changeable to the new style. I restyled an 07 yz125 recently.

I also used a white Clarke tank on my 2015 build and it fit very well. So maybe it's a year thing.

Looks good, will be following!
Smed
Posts
134
Joined
11/21/2016
Location
KYABRAM, VIC, AU
1/17/2017 2:45am
Here's my retro 07 250, It has a Clarke tank, It was on it when I got the bike so don't know of fitting issues but don't recall seeing any spacers or the rear strap not working, I will check it out now as I am curious, I was going with a full decal kit but decided simple is good, I have a nice undented PC pipe on it since this pic was taken

1/17/2017 4:08am
Smed: I like the retro look. I see your right shroud does not fit correctly on the top of the tank. Mine also has fitment issues also. On mine it sticks up above the tank, just does not lay flat like it should.

I will be running my local shops graphics, they are being printed as we speak. I am going for a white, red & black scheme.

i have read up on pipes more & I believe I have settled on a DEP nickle pipe with a Pro Circuit 304 long silencer. I really like the bare pipe look, but in the long run, I know it is going to be a mother to keep looking nice. The PC pipe I would really like to try some day. I will keep an eye on fleabay & pick up a "cheap" one to try out. FMF has a very nice looking bare pipe too. That pipe, from what I have read, would be my 2nd choice, nickel plated for obvious reasons.

I did look at the Rtech conversion plastics. At this time I am not down with the updated look. I always told myself that if Yamaha decided to update the plastics on the 2T models to current model, I would purchase one. Even though my 07 runs just as good as the 17 model. I did look at a 17 KTM 250SX. It is hard to pass up an extra 5 or so HP stock. That is one tall machine. I decided to keep mine & that decision started the "make over".

remember the 91/2 magenta (pink) bikes? I had one back in the day. As a matter of fact I have a 91 with an Ohlins kit (for sale here on Vital) on my build table as we speak. I briefly flirted with that scheme on my 07. I figured it would be much to hard to find a seat cover in that color. It would be an eye-catcher though! I do have a Technosel pink cover for the 91, I think I will see if it fits. Hummmm...



Still waiting on the brown truck. MLK day is putting a cramp in my style...

ledger
Posts
3669
Joined
1/17/2013
Location
USA
1/17/2017 10:04am
I had the same issue with the rubber strap, I used heat from a hair dryer to stretch it to the tank bolt.
1/17/2017 12:19pm
Long live the white yzs! I had the same issues with my white tank. I used some foam pads that provided a lot of cushion, so they were easy to smash when I had to push the tank down a little to get the mounts to bolt to my steal frame. I used a zip tie instead of that rear rubber piece too. There was no way I was going to be able to stretch it to fit.



Finished product is in my avatar.
1/17/2017 12:24pm
Whymee wrote:
Smed: I like the retro look. I see your right shroud does not fit correctly on the top of the tank. Mine also has fitment issues...
Smed: I like the retro look. I see your right shroud does not fit correctly on the top of the tank. Mine also has fitment issues also. On mine it sticks up above the tank, just does not lay flat like it should.

I will be running my local shops graphics, they are being printed as we speak. I am going for a white, red & black scheme.

i have read up on pipes more & I believe I have settled on a DEP nickle pipe with a Pro Circuit 304 long silencer. I really like the bare pipe look, but in the long run, I know it is going to be a mother to keep looking nice. The PC pipe I would really like to try some day. I will keep an eye on fleabay & pick up a "cheap" one to try out. FMF has a very nice looking bare pipe too. That pipe, from what I have read, would be my 2nd choice, nickel plated for obvious reasons.

I did look at the Rtech conversion plastics. At this time I am not down with the updated look. I always told myself that if Yamaha decided to update the plastics on the 2T models to current model, I would purchase one. Even though my 07 runs just as good as the 17 model. I did look at a 17 KTM 250SX. It is hard to pass up an extra 5 or so HP stock. That is one tall machine. I decided to keep mine & that decision started the "make over".

remember the 91/2 magenta (pink) bikes? I had one back in the day. As a matter of fact I have a 91 with an Ohlins kit (for sale here on Vital) on my build table as we speak. I briefly flirted with that scheme on my 07. I figured it would be much to hard to find a seat cover in that color. It would be an eye-catcher though! I do have a Technosel pink cover for the 91, I think I will see if it fits. Hummmm...



Still waiting on the brown truck. MLK day is putting a cramp in my style...

Evo mx could probabaly do the seat cover for you. They did the seat for my 93 replica. They actually were going to do that same pink color until I reminded them that the US version had a purple seat.

1
Jterry
Posts
238
Joined
11/11/2015
Location
Cottondale, AL, USA
1/17/2017 7:45pm
My black Clarke tank didn't fit good either where the seat meets the tank there is a gap.
1/22/2017 7:09pm
Finally got the tank to fit as best as it is going to. Ended up grinding a little bit on the frame to enhance clearance issues. It still need to come lower, but in all reality, this tank (i believe) is made for a steel frame & just does not have the correct reliefs in the tank for the alum frames. Remember, this is not a plug-and-play tank. Some massage is needed.

The brown truck brought to me the rear fender, seat cover & Cycra disc cover. They all went on without a hitch. I did have to trim the disc cover for clearance around the caliper.





Next is the DEP pipe & PC silencer. Fit & finish is excellent. I might add that the clearance between the pipe and left frame rail is minimal. It does not hit, but it is close.








Next is graphics. Stay tuned.

Smed
Posts
134
Joined
11/21/2016
Location
KYABRAM, VIC, AU
1/23/2017 12:16am
Looking sweet!

Post a reply to: Turning my 07 YZ250 White

The Latest