It's the wire that goes for the starter button but is part of the whole wire harness, is there a way to fix this or am I stuck buying a whole new harness? There has to be a way to fix it,any way to get connector put of plastic?
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Broken wire fix??
Posts: 522
Joined: 2/17/2017
Location: Ravenna, MI USA
It's the wire that goes for the starter button but is part of the whole wire harness, is there a way to fix this or am I stuck buying a whole new harness? There has to be a way to fix it,any way to get connector put of plastic?
Posts: 522
Joined: 2/17/2017
Location: Ravenna, MI USA
Posts: 1123
Joined: 1/3/2011
Location: USA
I repaired a pin in a RM250 CDI wire harness from using an old Pioneer stereo wire harness. I just found a pin that was similar and did a little trimming to make it work. Its not rocket science if you have a few stereo wire harnesses laying around maybe you can find a workable match.
As a final resort, you can just use a male/female connector that runs outside that wire harness. Wrap it with some electrical tape and forget about it.
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Posts: 522
Joined: 2/17/2017
Location: Ravenna, MI USA
I think I might try and solder the wire to this connector and if it doesn't work I will do like you said and just use two connectors to connect the wires. Crazy how easy it is to forget the simple things, that's y I love these sites, thank u
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Posts: 2120
Joined: 8/17/2006
Location: The RTF/Amboy, WA USA
You can buy new end connectors online if you can figure out size. Then it just slides & clips in the plastic piece.....
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Posts: 1033
Joined: 9/16/2016
Location: Katy, TX USA
You just need some new pins and connectors like this....
https://www.ebay.com/itm/3-Circuit-Connector-Set-of-3-Complete-molex-wire-connectors-w-Pins-062/322507242472?epid=1931711702&hash=item4b16edfbe8:g:q5MAAOxy0x1TRGqA
The metal part is called pin connectors.
https://www.ebay.com/itm/US-Stock-100pcs-Female-Pin-Dupont-Connector-Gold-Plated-2-54mm-Pitch/371912445248?hash=item5697b58d40:g:GMQAAOSw3utY5Zrx
I'd practice making a couple connectors before you take a stab on the connector on the bike.
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Posts: 620
Joined: 8/16/2006
Location: Squaw River, CAN
Most automotive shops have a large assortment of those types of things, i know we do. You might have good luck hitting one up. I’ve totally replaced harness connections on my quads a couple times, it’s not too difficult
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