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halfthrottle522 Added a reply to Cracked My Yz125 Frame

3/4/2026 7:02am
Agreed. The last thing I would wanna do it make it harder to weld for somebody. It’s kinda difficult finding someone who welds aluminum on a regular basis (atleast in my area). There are people who weld aluminum, but it’s more like non structural decorative stuff. I’d rather wait and find someone who is confident they can fix it right.

cwtoyota Liked a reply to forum topic Cracked My Yz125 Frame

3/3/2026 6:13pm
This is a solid piece of advice. I do my own welding, hence the prep advice. Show the crack to your welder and get their input before doing anything.
This forum topic has 17 replies.

charlie68 Liked a reply to forum topic Cracked My Yz125 Frame

3/3/2026 10:08am
My .02 on you prepping the frame to be welded, check with the shop that you choose to weld, most shops around here wouldn't put their name on something they didn't do from start to finish.
This forum topic has 17 replies.

halfthrottle522 Added a reply to Cracked My Yz125 Frame

3/3/2026 6:46am
Appreciate the response. You are correct about the area of the crack. It is up by the shock tower area of the frame. It was suggested to me to find somebody who is certified in welding on aircraft. For obvious reasons, those guys are held to very high standards. I don’t really want to take it to just anyone who...

halfthrottle522 Added a reply to Cracked My Yz125 Frame

3/2/2026 11:42am
I did some reasearch last night. I’m sure you already know this, but it does seem like 5356 filler rod covers the bases for a lot of 6xxx and 7xxx series aluminum. Not knowing the specific alloy shouldn’t be a problem (please correct me if I’m wrong). I also found this which references a 2007 yz250f. It should have the...

cwtoyota Liked a reply to forum topic Cracked My Yz125 Frame

3/1/2026 7:05pm
Welding process and heat treating process depends on the aluminum alloy. I recommend reading up on the subject. 6061 alloy loses strength near the weld where the heat has degraded the material. After heat treatment, 6061 can be returned to nearly full strength. 7075 alloy is considered non weldable because it loses significant strength near and in the weld. There are alloys like 7005 used in the bicycle industry that will age back to nearly full strength if welded, air cooled and allowed to age. I have an account with a supplier who sells tubing to the bicycle industry. This...
This forum topic has 17 replies.

halfthrottle522 Added a reply to Cracked My Yz125 Frame

3/1/2026 2:32pm
I appreciate the input. Actually, the only reason I discovered the crack in the first place was because I was running through and checking torque on all the major bolts of the bike (all the engine mounts, linkage, swingarm ect). I do that every other ride as part of routine maintenance. That’s how I know the crack only appeared within...

halfthrottle522 Added a reply to Cracked My Yz125 Frame

2/28/2026 10:45am
Appreciate the input. Like i said in the post, I’m not a welder in any way, shape or form. I’ve always heard that aluminum was difficult to weld.

FWYT Liked a reply to forum topic Cracked My Yz125 Frame

2/28/2026 10:43am
My amateur DIY guy self says that a competent welding shop should have no problem with that. However, I will leave myself open to being corrected by those that know better. There are some very knowledgable folks here. Paging Bearuno, Sandman, FGR01 and others to the white courtesy phone!
This forum topic has 17 replies.

halfthrottle522 Started a new thread Cracked My Yz125 Frame

2/28/2026 7:51am
As the title states, I somehow managed to crack the frame on my 2008 yz125 that I’ve owned since it was practically new. I was hitting a lot of sandy whoops the last 2 days and think that is probably what did it. The crack was definitely not there 3 days ago when I had the gas tank off. So...
This forum thread has 17 replies.

halfthrottle522 Added a reply to 2010 Yz125 squish

12/12/2025 2:50pm
I don’t mind running 1 gallon of race fuel to every 4 gallons of pump fuel. I just don’t wanna have to run straight race fuel in it. I plan on tuning it after the shop gets the head back to me. I’ll play with the timing and jetting to fine tune it. On a slightly different note, I didn’t...

williamsmotowerx Liked a reply to forum topic 2010 Yz125 squish

12/12/2025 12:56pm
Bone stock I recommend atleast a mix of c12/pump. They detonate with decent riders on pump. Just saying
This forum topic has 7 replies.

halfthrottle522 Started a new thread 2010 Yz125 squish

12/12/2025 5:38am
So I’ve recently been considering correcting the squish on my yz125 (with the goal of more consistent jetting and fuel economy). I tested the current squish with the stock head. I did 3 tests and they all came back at .044 inches. The measurement was taken at the outer edge of the combustion chamber. The bike currently runs well on...
This forum thread has 7 replies.

halfthrottle522 Started a new thread Wear on frame under gas tank

11/2/2021 5:25am
Anybody ever had this happen with an oversized tank on their yz 2 stroke? It happened in only 20 hours of riding and it dug into the frame pretty good. Is this gonna affect the integrity of the frame?
This forum thread has 8 replies.

halfthrottle522 Added a reply to Wear on frame under gas tank

11/2/2021 3:26am
I appreciate the replies guys, thank you. Now, any opinions about what to do with the gouge in the frame? I was thinking just build it back up with JB weld and cover it with tape so this doesn’t happen again. Hopefully it didn’t cause the frame to become weaker

Giraffe579 Liked a reply to forum topic 2021 250 or 2021 KTM 150sx

5/11/2021 4:40pm
At the age of 56 I bought a new 2013 150SX to save myself from dying on my '05 YZ250. Easy to ride, incredibly fun, still runs perfectly, looks awesome, and I have not died yet. Great bike. Oh yeah - 6'3" 178lbs.
This forum topic has 44 replies.

halfthrottle522 Started a new thread Yz125 bottom end longevity

4/3/2021 6:43am
Hey guys, so I am coming up on 125 hours on my original crank on my yz125. I did the top end 15 hours ago on it and to the best of my knowledge the crank seemed fine (no up and down play, minimal side to side play). I also pulled the ignition cover off and there is no play...
This forum thread has 3 replies.