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I just did two covers for my '87 barn finds. All that is needed was to relieve between the PV preload spring & the PV governor. There is a ton of info on it if you search since I don't have pics. I took an extra step and mic'd the original dpeth on the 87 cover and bored out the '89 cover so the preload was identical since the 89 doesn't have the preload bolt. If you use the outer cup without doing this there would be slightly more preload on PV causing it to open later. Plenty have done...
This forum topic has 69 replies.
For those interested, Ive done the 89 cover swap on my 87 According to my measurements: spring cup in 87 case sits approx 7.44mm from case edge spring cup in 89 case sits approx 5.36mm from case edge difference : approx 2.08mm Spring w/ spring cup : approx 65.99mm Spring w/ no spring cup : approx 64.47mm difference : approx...

bborland Added a reply to 80's Honda CR waterpump info.

7/29/2023 12:59pm
For those interested, Ive done the 89 cover swap on my 87 According to my measurements: spring cup in 87 case sits approx 7.44mm from case edge spring cup in 89 case sits approx 5.36mm from case edge difference : approx 2.08mm Spring w/ spring cup : approx 65.99mm Spring w/ no spring cup : approx 64.47mm difference : approx...

bborland Added a reply to 1987 Honda CR250 Project

11/25/2020 10:08am
Hi barkhard , did you do a direct swap with the 89 case on your 87? no modifications? how is the power band working for you ? thanks , nice bike

bborland Added a reply to 80's Honda CR waterpump info.

9/24/2020 9:22am
This thread hasn't been added to in a while! im about to start the 86/89 case swap on my 1986 250 Thanks to all who have contributed to this thread and others with this vital information. I will post pictures of the process for others.