1997 CR250R

BusterScruggs
Posts
208
Joined
12/1/2025
Location
Stephenville, TX, USA

Retirement is rough, needed more things to keep me occupied. So, I went and purchased this 1997 CR250 basket case. $800 seemed like a decent deal, until I realized this thing is clapped out like the Indians did the Buffalo. 

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BusterScruggs
Posts
208
Joined
12/1/2025
Location
Stephenville, TX, USA
12/9/2025 9:50am

Started getting it disassembled. It’s been “Power Washed”, every bearing is a dried out rusty mess.

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BusterScruggs
Posts
208
Joined
12/1/2025
Location
Stephenville, TX, USA
12/9/2025 9:52am Edited Date/Time 12/9/2025 9:53am

Dropped the frame, swingarm, and sub-frame off at powder coat this morning. Mardi says, “What are you doing, Crazy Man”?
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BusterScruggs
Posts
208
Joined
12/1/2025
Location
Stephenville, TX, USA
12/9/2025 9:57am

I’m in need of a 1992-2001 Stator side engine case.

 

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12/9/2025 3:02pm

Good score will be following! I too am retired and also building a 97 purchased as roller. Gonna shove 97 500 in it and do the Elsinore kit .IMG 0481 1IMG 0483 1

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The Shop

BusterScruggs
Posts
208
Joined
12/1/2025
Location
Stephenville, TX, USA
12/9/2025 3:39pm
Good score will be following! I too am retired and also building a 97 purchased as roller. Gonna shove 97 500 in it and do the...

Good score will be following! I too am retired and also building a 97 purchased as roller. Gonna shove 97 500 in it and do the Elsinore kit .IMG 0481 1IMG 0483 1

Awesome. I’m looking for a 325 big bore cylinder. See ESR has/had one……

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BusterScruggs
Posts
208
Joined
12/1/2025
Location
Stephenville, TX, USA
12/11/2025 6:27am

How about a 24 hour turnaround on Powder Coat? Superior did an awesome job.

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Chance1216
Posts
9041
Joined
4/1/2018
Location
Carson, CA, USA
12/12/2025 4:27am

I’m in need of a 1992-2001 Stator side engine case.

 

eBay

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BusterScruggs
Posts
208
Joined
12/1/2025
Location
Stephenville, TX, USA
12/14/2025 7:05am

Looking at wheel sets. I’m really digging Gold Excels. Don’t want too much black. 

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Chance1216
Posts
9041
Joined
4/1/2018
Location
Carson, CA, USA
1/19/2026 3:23pm

Update from BusterScruggs

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7/1/2026 8:32pm

I had a 97 also, that bike was the definition of rigid! The motor to me was so much fun. I remember shifting from 2nd to 3rd and just smiling. Broke my femur at Perris 1 afternoon on that thing. Ended up selling it and getting a Yamaha. Very interested in this build.

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MoogenKen
Posts
940
Joined
5/26/2026
Location
Buchanan Dam, TX, USA
9/16/2026 7:07am
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Rawly
Posts
1127
Joined
9/12/2019
Location
Simi Valley, CA, USA
9/16/2026 4:42pm
I had a 97 also, that bike was the definition of rigid! The motor to me was so much fun. I remember shifting from 2nd to...

I had a 97 also, that bike was the definition of rigid! The motor to me was so much fun. I remember shifting from 2nd to 3rd and just smiling. Broke my femur at Perris 1 afternoon on that thing. Ended up selling it and getting a Yamaha. Very interested in this build.

The performance of that bike , was nowhere near the anticipation leading up to its arrival. Everyone couldn’t wait for it to hit our shores. What a piece of shit. Once the rear end went sideways , it was over.  Jeremy would have been an 8 time SX champion if it weren’t for that bike. 

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MoogenKen
Posts
940
Joined
5/26/2026
Location
Buchanan Dam, TX, USA
9/16/2026 5:04pm
I had a 97 also, that bike was the definition of rigid! The motor to me was so much fun. I remember shifting from 2nd to...

I had a 97 also, that bike was the definition of rigid! The motor to me was so much fun. I remember shifting from 2nd to 3rd and just smiling. Broke my femur at Perris 1 afternoon on that thing. Ended up selling it and getting a Yamaha. Very interested in this build.

Rawly wrote:
The performance of that bike , was nowhere near the anticipation leading up to its arrival. Everyone couldn’t wait for it to hit our shores. What...

The performance of that bike , was nowhere near the anticipation leading up to its arrival. Everyone couldn’t wait for it to hit our shores. What a piece of shit. Once the rear end went sideways , it was over.  Jeremy would have been an 8 time SX champion if it weren’t for that bike. 

All of the tests at the time had it first or second. Lusk liked the bike. Damon Bradshaw’s last AMA victory, on the 1997. 

Jeremy didn’t ride a 1994, 1995, or 1996 Honda. It was a ‘93 made to look like the current year. Then he went to Suzuki and couldn’t ride the bike, had to switch the forks. Yamaha he had to have 1995 cylinder. “I will Win on my KTM”, what happened to that?  

I’m as much of an MC fan as anybody, but let’s talk real facts. People who ride one now, say they behave more like the current modern chassis. 

This is why I’ve quit posting about the build. Take your bullshit somewhere else, we are all full up around here. 

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sandman768
Posts
8289
Joined
3/21/2014
Location
Saratoga Springs, NY, USA
9/17/2026 11:57am

Me on my new 97 in the late fall of 96….killer engine…when you get the left side case, make sure you match it to the right side before final assembly…IMG 7349 3.jpeg?VersionId=efyQeVCfNt

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9/24/2026 9:34pm

Dude, who pissed in your cereal? You sure got butt hurt for nothing. 

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AgentOrange
Posts
348
Joined
1/21/2020
Location
Forest Lake, MN, USA
10/13/2026 5:21am
Good score will be following! I too am retired and also building a 97 purchased as roller. Gonna shove 97 500 in it and do the...

Good score will be following! I too am retired and also building a 97 purchased as roller. Gonna shove 97 500 in it and do the Elsinore kit .IMG 0481 1IMG 0483 1

To this day, this stands as my favorite graphics kit of all time. Always drooled over this One Industries kit as a kid and wanted it on my Honda back then. Keep this build thread going.

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MoogenKen
Posts
940
Joined
5/26/2026
Location
Buchanan Dam, TX, USA
1 day ago

Rebuilt the front master cylinder, and both calipers today. Calipers now have titanium pistons, pins, bleeders, everything. IMG 3952 0IMG 3953 0

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MoogenKen
Posts
940
Joined
5/26/2026
Location
Buchanan Dam, TX, USA
21 hours ago
IMG 3960 5IMG 3955 2IMG 3961 4
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bonseff
Posts
2137
Joined
3/29/2011
Location
Frisco, TX, USA
15 hours ago

That linkage arm is giving me anxiety!

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MoogenKen
Posts
940
Joined
5/26/2026
Location
Buchanan Dam, TX, USA
15 hours ago
bonseff wrote:

That linkage arm is giving me anxiety!

🤣🤣🤣 how come? 

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bonseff
Posts
2137
Joined
3/29/2011
Location
Frisco, TX, USA
14 hours ago
image 3995.png?VersionId=isnRJI9TTwMoVTX

Too hollowed out for my OCD ass

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MoogenKen
Posts
940
Joined
5/26/2026
Location
Buchanan Dam, TX, USA
14 hours ago
bonseff wrote:
Too hollowed out for my OCD ass
image 3995.png?VersionId=isnRJI9TTwMoVTX

Too hollowed out for my OCD ass

How’d you think I was going to get to 205 pounds full of gas? There’s actually more material in the pull rods I designed. Most parts are over engineered and/or not refined due to mass production. On a lot of parts the web, is flash that they were too cheap to remove. 

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bonseff
Posts
2137
Joined
3/29/2011
Location
Frisco, TX, USA
14 hours ago

Drill the swingarm! 

image 3998

 

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MoogenKen
Posts
940
Joined
5/26/2026
Location
Buchanan Dam, TX, USA
14 hours ago
bonseff wrote:
Drill the swingarm!  

Drill the swingarm! 

image 3998

 

If you drill the swingarm, you’ve got to gusset it with pipe in the holes! Don’t think I didn’t consider it! 🤣🤣🤣

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