FC 350 starting issue

BP672
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18
Joined
12/8/2024
Location
AMELUP;WA, WA, AU

my 2021 fc350 has always started perfectly don’t ever need cold start . On the weekend i left it warm up while i was having a chat to someone . I turned it off while i chucked riding gear on and it wouldn’t start for the life of it . Cranked no worries just wouldn’t fire even with a jumper pack . Tried again an hour or so later with the jumper pack as the battery was drained she fired straight up and did a 30 minute moto . Went to start after half hour rest same issue , no attempt to fire . Drove an hour home after a few beers and rolled it out of the trailer and she fired straight up . Seems it only won’t start when the engine is warm , dead cold motor and it fires as usual but warm it just cranks and sounds heavy , fuel pump seems ok , inline filter clean , any ideas ???!!! This is starting to give me the shits , plug behind number plate is ok and stop button seems good 

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40acres
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816
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7/23/2017
Location
Houston, TX, USA
8/27/2026 7:19pm

What are your current valve clearances? 

BP672
Posts
18
Joined
12/8/2024
Location
AMELUP;WA, WA, AU
8/28/2026 4:27am
40acres wrote:

What are your current valve clearances? 

tbh with these new ktm based engines unless they become hard to start i don’t bother , if clearances are out cold start is usually the issue . To answer your question i checked them when i installed a big bore kit about 80 hrs ago 

40acres
Posts
816
Joined
7/23/2017
Location
Houston, TX, USA
8/28/2026 3:09pm
BP672 wrote:
tbh with these new ktm based engines unless they become hard to start i don’t bother , if clearances are out cold start is usually the...

tbh with these new ktm based engines unless they become hard to start i don’t bother , if clearances are out cold start is usually the issue . To answer your question i checked them when i installed a big bore kit about 80 hrs ago 

Quite the opposite. You're having hot start issues, which would generally point to tight valve clearances. 

Factor E
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982
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9/22/2011
Location
So Cal, CA, USA
8/28/2026 4:20pm

How old is battery?   Hrs?  Last top end?

The Shop

BP672
Posts
18
Joined
12/8/2024
Location
AMELUP;WA, WA, AU
8/28/2026 4:25pm
Factor E wrote:

How old is battery?   Hrs?  Last top end?

Battery was 5 years old , chucked a new one in still got same issue . Top end has maybe 80hrs on it , i ride low in the rev range. 

BP672
Posts
18
Joined
12/8/2024
Location
AMELUP;WA, WA, AU
8/28/2026 4:36pm
BP672 wrote:
tbh with these new ktm based engines unless they become hard to start i don’t bother , if clearances are out cold start is usually the...

tbh with these new ktm based engines unless they become hard to start i don’t bother , if clearances are out cold start is usually the issue . To answer your question i checked them when i installed a big bore kit about 80 hrs ago 

40acres wrote:

Quite the opposite. You're having hot start issues, which would generally point to tight valve clearances. 

Possibly but after the initial not firing into life it’s gotten progressively worse , originally it did a 30 minute moto now it’ll idle for say 5 minutes then the engine will stall by itself . I’ve had this bike for 5 years and it’s never missed a beat , it’s getting frustrating 

Factor E
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982
Joined
9/22/2011
Location
So Cal, CA, USA
8/29/2026 1:33pm

  Need to ck fuel pressure the pimp gets weaker om every start when going out

Rawly
Posts
1011
Joined
9/12/2019
Location
Simi Valley, CA, USA
8/31/2026 11:44am

If you haven’t already switched the in tank fuel filter to a metal one, that can’t hurt your situation. The   plastic one cracks at the weld joints and affects bikes differently. My 300 was most affected at startup and my 350 would just start bogging at various times during my ride. The NAPA part number is 3095. 

1
BP672
Posts
18
Joined
12/8/2024
Location
AMELUP;WA, WA, AU
9/1/2026 4:58am
Factor E wrote:

  Need to ck fuel pressure the pimp gets weaker om every start when going out

Bike shop  mentioned they’ve seen a few failed fuel pumps recently 

BP672
Posts
18
Joined
12/8/2024
Location
AMELUP;WA, WA, AU
9/8/2026 5:49am

So I sent it to the bike shop in frustration, they’ve since come back with a failed stator . So $500 later and she should be good to go !! 

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