KTM 2019 250sxf throttle body connectors HELP

Craig_Whitfield
Edited Date/Time 5/11/2021 11:11pm
Hello.

Unfortunately I lost my phone that I had all my pictures on for rebuilding my bike back up and the connector in the pictures is confusing me.

Can someone tell me if this is meant to go to the top of the throttle body ? See photos

If it’s the one in the photos I can not get it to fit so I’m not sure if it’s the correct one and I’ve made a mistake somewhere ?


|
CarlinoJoeVideo
Profile picture for user CarlinoJoeVideo
Posts
7517
Joined
11/30/2013
Location
Portland/Los Angeles, CA, USA
CarlinoJoeVideo 5/9/2020 9:53pm
5/9/2020 9:53pm Edited Date/Time 5/9/2020 9:55pm
That looks correct to me. I don’t think there’s 2 connectors that are the same.

Make sure the plug in your hand is oriented the right side up.

If it does not fit, look at what the other options would be.
Craig_Whitfield 5/9/2020 10:20pm
5/9/2020 10:20pm
CarlinoJoeVideo wrote:
That looks correct to me. I don’t think there’s 2 connectors that are the same. Make sure the plug in your hand is oriented the right...
That looks correct to me. I don’t think there’s 2 connectors that are the same.

Make sure the plug in your hand is oriented the right side up.

If it does not fit, look at what the other options would be.
I’m pretty sure this is the only option because it has the rubber housing around it but I can not get this connector on. It’s the correct way but something isn’t rite and it’s baffled me.
Craig_Whitfield 5/10/2020 1:48am
5/10/2020 1:48am Edited Date/Time 5/10/2020 1:49am


Cant not see how that can possible fit into that
CarlinoJoeVideo
Profile picture for user CarlinoJoeVideo
Posts
7517
Joined
11/30/2013
Location
Portland/Los Angeles, CA, USA
CarlinoJoeVideo 5/10/2020 8:43am
5/10/2020 8:43am
What are your other options for connectors?

The Shop

See All »
Craig_Whitfield 5/10/2020 9:47am
5/10/2020 9:47am
CarlinoJoeVideo wrote:
What are your other options for connectors?
Eventually figured it out. That white and orange bit was meant to be inside the other part but it has came out when I disconnected it. Took me ages to realise but thankfully got it sorted. I’ve just been putting the bike back together after she was painted.

2
CarlinoJoeVideo
Profile picture for user CarlinoJoeVideo
Posts
7517
Joined
11/30/2013
Location
Portland/Los Angeles, CA, USA
CarlinoJoeVideo 5/10/2020 10:15am
5/10/2020 10:15am
Cool, I’ve been there. The first time I pulled my bike apart I thought it was never going back together. The 2nd time will be so much faster and easier.
1
WEAL
Profile picture for user WEAL
Posts
169
Joined
11/6/2018
Location
DE
WEAL 5/11/2020 12:13am
5/11/2020 12:13am
Put the breather tube to the other side or the chain will eat it
Craig_Whitfield 5/12/2020 4:54am
5/12/2020 4:54am
WEAL wrote:
Put the breather tube to the other side or the chain will eat it
Yea I did I wasn’t finished with that area, was busy fitting the chain guide, thanks tho...a good reminder incase I forgot
12main12
Profile picture for user 12main12
Posts
3
Joined
8/4/2020
Location
GB
12main12 8/4/2020 1:52pm
8/4/2020 1:52pm
Craig_Whitfield wrote:
[img]https://p.vitalmx.com/photos/forums/2020/05/10/426221/s1200_45F72F43_F747_4A00_95F2_5B499C18CA94.jpg[/img] Cant not see how that can possible fit into that


Cant not see how that can possible fit into that
Craig,

I'm having the same issue. I've read your solution but still can't figure it out.

Is the orange and white (right) meant to connect with the other white (left) connector? If so how? I can't see where the 3 white prongs In the left connector would join together with the right hand one.

I've tried every combination and still can't get it to work.
12main12
Profile picture for user 12main12
Posts
3
Joined
8/4/2020
Location
GB
12main12 8/4/2020 2:44pm
8/4/2020 2:44pm
Craig_Whitfield wrote:
[img]https://p.vitalmx.com/photos/forums/2020/05/10/426221/s1200_45F72F43_F747_4A00_95F2_5B499C18CA94.jpg[/img] Cant not see how that can possible fit into that


Cant not see how that can possible fit into that
12main12 wrote:
Craig, I'm having the same issue. I've read your solution but still can't figure it out. Is the orange and white (right) meant to connect with...
Craig,

I'm having the same issue. I've read your solution but still can't figure it out.

Is the orange and white (right) meant to connect with the other white (left) connector? If so how? I can't see where the 3 white prongs In the left connector would join together with the right hand one.

I've tried every combination and still can't get it to work.
I managed to find the answer to my own question on another forum.

Will post it here for any others who may have this same issue later on, as this seems to be the first search that appears in Google.

Re: MAP sensor connector

The white part on the throttle body (left) doesn't belong there. It belongs on another connector. Take out the white part from the map sensor on the throttle body, and now the orange and white connector fits no problem. You will be left with a spare white bit now take out of the throttle body sensor, this is from another connector that you have tried to fit. Check your connectors one of them will be missing this white bit.

"i pulled the white piece from the MAP sensor, and the connection went together no problem. SO I was standing there with an extra white piece, not good to have extra parts. So I realized I must have tried the wrong connector at some point and there was a connection that was missing the plastic part. Since I had played with the connectors I knew there was only one other connector that was close, and sure enough it was missing the insides. Everything connected no extra parts spare"
2
mxrose3
Profile picture for user mxrose3
Posts
2376
Joined
8/17/2006
Location
Delmar, DE, USA
mxrose3 5/11/2021 2:33pm
5/11/2021 2:33pm
I hate to bring up an old thread, but does anybody know what type of connector this is? I need a new one and hate to buy the whole wiring harness if I can just buy the connector somewhere.
Factor E
Profile picture for user Factor E
Posts
982
Joined
9/22/2011
Location
So Cal, CA, USA
Factor E 5/11/2021 11:11pm
5/11/2021 11:11pm
You can order connectors and pins from the dealer
adrianmontgomery 2/19/2023 4:44pm
2/19/2023 4:44pm
Craig_Whitfield wrote:
[img]https://p.vitalmx.com/photos/forums/2020/05/10/426221/s1200_45F72F43_F747_4A00_95F2_5B499C18CA94.jpg[/img] Cant not see how that can possible fit into that


Cant not see how that can possible fit into that
12main12 wrote:
Craig, I'm having the same issue. I've read your solution but still can't figure it out. Is the orange and white (right) meant to connect with...
Craig,

I'm having the same issue. I've read your solution but still can't figure it out.

Is the orange and white (right) meant to connect with the other white (left) connector? If so how? I can't see where the 3 white prongs In the left connector would join together with the right hand one.

I've tried every combination and still can't get it to work.
12main12 wrote:
I managed to find the answer to my own question on another forum. Will post it here for any others who may have this same issue...
I managed to find the answer to my own question on another forum.

Will post it here for any others who may have this same issue later on, as this seems to be the first search that appears in Google.

Re: MAP sensor connector

The white part on the throttle body (left) doesn't belong there. It belongs on another connector. Take out the white part from the map sensor on the throttle body, and now the orange and white connector fits no problem. You will be left with a spare white bit now take out of the throttle body sensor, this is from another connector that you have tried to fit. Check your connectors one of them will be missing this white bit.

"i pulled the white piece from the MAP sensor, and the connection went together no problem. SO I was standing there with an extra white piece, not good to have extra parts. So I realized I must have tried the wrong connector at some point and there was a connection that was missing the plastic part. Since I had played with the connectors I knew there was only one other connector that was close, and sure enough it was missing the insides. Everything connected no extra parts spare"

Holy moly, I scoured the internet trying to figure out what my issue was and this solved it!! I did put the wrong connector on once, then left the white plastic part on and scratched my head for hours.... Thank you!!

2
pbunt911
Profile picture for user pbunt911
Posts
1
Joined
3/4/2024
Location
SAN DIEGO, CA, USA
pbunt911 3/4/2024 12:09am
3/4/2024 12:09am

Just wanted to say thanks for posting this.  I also accidentally plugged my gear position sensor plug onto my MAP sensor and found myself in the same position.  Took me hours to sort and I’d probably still be staring at it if I hadn’t found this thread.  Cheers!

1
careym.sawyer 8/26/2026 5:53pm
8/26/2026 5:53pm

hey i just wanted to say thank you to the OP....dude i had ther same thing happening.  musical plugs and the white thing went into the MAP/MAF sensor there whatever it is.... thank you for posting your experience and those who contributed.  Usually the person who starts a post ends up fixing it and theres like some helpful hockey passin back and fourth, then people have a pissin matCH about irrelevant topics, itis never conclcuded.  it is hard find stuff on huskies so im hoping thats a good thing. kinda regretting i grabbed a 2021 fc450 instead of a 2012 crf.  picked it up for 3k mildly used by someone you know just cant put a hurting on a bike in a good way at least.  so ended up tearingit down to figure out why it would backfire on decel so badly and...well, did a piss poor job at documenting and labeling before taking apart. This got me past the 3 hour wtf im stunned period.  ALSO IF YOU HAVE BAD DECEL BACKFIRING ON ONE OF THESE KTMS/ GAS GAS/ HUSKIES.....CHECK YOUR IAT SENSOR.  THE WIRES ARE GARBAGE AND WOULD GUESS ITS THE CAUSE OF WHAT SEEMS TO BE A FIARLY COMMON ISSUE.

 

Post a reply to: KTM 2019 250sxf throttle body connectors HELP