1988 YZ 125 build

CRFoot
Posts
93
Joined
2/18/2019
Location
SoCal, CA, USA
Edited Date/Time 8/20/2026 2:40pm

Started a 1988 YZ125 build.  Took about a year to find one of these and picked this up last week.  Only got to clean it up and start to take apart the motor.  It kicked over, had spark (weak) and shifted through the gears.  Compression was non-existent so never tried starting it.  It's clapped out and is going to be a challenge, can't wait to get it done.

PXL 20260815 194640760 1.jpg?VersionId=ncttbf3ErU0usIPXL 20260815 194857879 2PXL 20260815 195004915.jpg?VersionId=eHu xtG4SPXL 20260816 171056939
PXL 20260816 170630490.jpg?VersionId=q49O7gNunz9bQ0m8
Homemade headlight!
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CRFoot
Posts
93
Joined
2/18/2019
Location
SoCal, CA, USA
8/20/2026 2:46pm

Every build has interesting finds, I took off the ignition cover expecting to find some oil seepage past the main seal, but instead found this..

PXL 20260816 220250350 0.jpg?VersionId=eebqYogLBybmuaGtVBnNtwTfTC2PXL 20260817 190537693
PXL 20260817 191554442.jpg?VersionId=ME3b
Maybe the cause of the weak spark??
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CRFoot
Posts
93
Joined
2/18/2019
Location
SoCal, CA, USA
8/20/2026 2:50pm

It's looks as though the ignition cover has some JB weld from a hole.  I imagine they ran it for some time prior to fixing it.  At least the internals looked good with no signs of water in the trans/engine.

PXL 20260818 184511339.PORTRAIT.ORIGINALPXL 20260818 181740116.PORTRAIT 0

 

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sandman768
Posts
8202
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3/21/2014
Location
Saratoga Springs, NY, USA
8/20/2026 3:43pm

I trust you will keep that sano front headlight setup 😂I”ve done a few like this….there will be lots of challenges but when completed it is very rewarding…..assume you have some prior history with an 88 YZ125? 

CRFoot
Posts
93
Joined
2/18/2019
Location
SoCal, CA, USA
8/20/2026 4:18pm
sandman768 wrote:
I trust you will keep that sano front headlight setup 😂I”ve done a few like this….there will be lots of challenges but when completed it is...

I trust you will keep that sano front headlight setup 😂I”ve done a few like this….there will be lots of challenges but when completed it is very rewarding…..assume you have some prior history with an 88 YZ125? 

The removal of that headlight will be the easiest part of this build LOL.  Yes, building it for a close friend that had one and also won the Baja 1000 on it in 88.   

The Shop

sandman768
Posts
8202
Joined
3/21/2014
Location
Saratoga Springs, NY, USA
8/20/2026 5:29pm
CRFoot wrote:
The removal of that headlight will be the easiest part of this build LOL.  Yes, building it for a close friend that had one and also...

The removal of that headlight will be the easiest part of this build LOL.  Yes, building it for a close friend that had one and also won the Baja 1000 on it in 88.   

Your friend must have hauled ass to win the Baja 1000! Look forward to seeing your progress👍

1
Nairb#70
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4168
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2/25/2020
Location
Ivoryton, CT, USA
8/24/2026 2:37pm

was this the year with the clutch actuation problem?

CRFoot
Posts
93
Joined
2/18/2019
Location
SoCal, CA, USA
8/24/2026 4:41pm

Very little progress the last few days.  Had to get the torch out and old skool enginuity due to rounded cylinder nuts. Once the cylinder was off I was surprised to see a basically new "HotRods" rod kit installed.  The cylinder is fairly decent and the piston not much wear at .50 over.

PXL 20260822 175640139PXL 20260822 180426377

 

2
CRFoot
Posts
93
Joined
2/18/2019
Location
SoCal, CA, USA
8/24/2026 4:43pm
PXL 20260823 173257760.jpg?VersionId=inIGukkvIxzJNp8Jg0UD33n
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CRFoot
Posts
93
Joined
2/18/2019
Location
SoCal, CA, USA
8/24/2026 4:46pm

With the low compression I was expecting to find a mess in the cylinder, but instead everything looked good.  I measured everything out and was in spec for a "1" over top-end.  I then measured the ring gap and I think I found the problem.  It was at about 3mm, as opposed to the .25ish. I'm thinking maybe a standard size ring was put on a "1" over piston/bore??  

PXL 20260823 172908650.jpg?VersionId=Kh8tcL1UokSw9rj1U8ySPrp
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bonseff
Posts
2112
Joined
3/29/2011
Location
Frisco, TX, USA
8/25/2026 8:11am
CRFoot wrote:
With the low compression I was expecting to find a mess in the cylinder, but instead everything looked good.  I measured everything out and was in...

With the low compression I was expecting to find a mess in the cylinder, but instead everything looked good.  I measured everything out and was in spec for a "1" over top-end.  I then measured the ring gap and I think I found the problem.  It was at about 3mm, as opposed to the .25ish. I'm thinking maybe a standard size ring was put on a "1" over piston/bore??  

PXL 20260823 172908650.jpg?VersionId=Kh8tcL1UokSw9rj1U8ySPrp

Whoa, that's crazy. 

BoxcarWilly
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1247
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10/5/2023
Location
Thunder Bay, ON, CA
8/25/2026 9:07am

That frame is looking quite cancerous. 

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