Stutter after top end job

rjs6700
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3
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10/17/2024
Location
Crown Point, IN US
Fantasy

Bought an 05 RM125 this year and it ran fine. Recently put a top end in it and it would stutter about where power and should be. 

Checked power valve, cleaned carb and put stock jets in, no change. Put old piston back in and it ran even better than before. Probably jetting. 

Tried another brand of piston and same stutter above 1/2 throttle. 

I’ve only been running it up and down the street with new pistons. Is this break-in related?

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10/17/2024 5:16pm Edited Date/Time 10/17/2024 5:16pm

Are the pistons all flat topped not domed, do they all have the same 29.5mm compression height?

rjs6700
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10/17/2024
Location
Crown Point, IN US
Fantasy
10/17/2024 5:47pm

Everything looks the same to me, codes in the middle are the same. IMG 6373 1IMG 6372 0.jpeg?VersionId=u IVfx8QfSr3hNoSM9hDIt4e2PG

10/17/2024 6:32pm

The top of the old piston looks damaged, from debris or detonation, is the big end OK, do you have an air leak?

2
lodewijk
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Djee NL
10/18/2024 3:23am

+1 on potential air leak, it could be you didn't properly seat carb boot when reinstalling.

Forgot to connect the powervalve actuator? 🤐

Can't think of anything much else that could change when swapping between pistons. Break-in won't cause this

The Shop

PNWMXer
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Washington, WA US
10/18/2024 5:46am Edited Date/Time 10/18/2024 5:47am

Do the pistons measure the same?

Ring gaps the same? 

Did you deglaze the cylinder?

Was there an A or B piston offered? Guessing that would show in the part number but just thought I’d throw it out there.

10/18/2024 6:09am
rjs6700 wrote:
Everything looks the same to me, codes in the middle are the same.

Everything looks the same to me, codes in the middle are the same. IMG 6373 1IMG 6372 0.jpeg?VersionId=u IVfx8QfSr3hNoSM9hDIt4e2PG

the one on the left is size A piston, the new one is B-size piston in the picture buddy

rjs6700
Posts
3
Joined
10/17/2024
Location
Crown Point, IN US
Fantasy
10/18/2024 6:49am
rjs6700 wrote:
Everything looks the same to me, codes in the middle are the same.

Everything looks the same to me, codes in the middle are the same. IMG 6373 1IMG 6372 0.jpeg?VersionId=u IVfx8QfSr3hNoSM9hDIt4e2PG

the one on the left is size A piston, the new one is B-size piston in the picture buddy

Oh, I didn’t notice that and didn’t have options when I ordered. I see 53.95, 53.96 and 53.97, which is A B or C?

I’m convinced it’s piston related as I’m sure I didn’t fix air leak when putting old one back in, then cause air leak when trying new again. 

10/18/2024 6:58am

53.95mm size A

53.96mm size B

53.97mm size C

53.98mm size D

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