Four stroke lower rod bearing failure.

Marty1028
Posts
978
Joined
10/5/2017
Location
Lafayette, IN, USA
Edited Date/Time 5/28/2024 6:26pm

Had my 16 KTM 250SXF eat its lower connecting rod bearing, sending copper particulates all throughout the bottom end, however it seems odd to me that the rod seized up, but everything else in the engine is in pretty dang good condition. Piston, Valve train, Cams, and Cylinder are all in pretty great condition with little to no wear marks. All bottom end bearings still roll smooth and seem in good condition. All of these parts are going to be replaced since im fully tearing down the motor anyway, however is it common for bikes to eat the lower bearing and not tearing up anything else in the motor? especially a 4 stroke. Just seems odd to me.

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40acres
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7/23/2017
Location
Houston, TX, USA
5/28/2024 9:06pm

Are you the original owner? Sounds like you caught the failure just in time and the whole damn thing didn't grenade. 

Marty1028
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978
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10/5/2017
Location
Lafayette, IN, USA
5/28/2024 9:35pm
40acres wrote:

Are you the original owner? Sounds like you caught the failure just in time and the whole damn thing didn't grenade. 

Nope. Bought it with roughly 120 hours on it when the previous owner grenaded the tranny. Put a 350 tranny in it due to this years specific trans issues. Didnt swap the crank however. Now it has close to 200 hours. Bike did let go under WOT but just sounded like how a two stroke loses a crank bearing, running out of gas type of sound. Rod seized up but would still slightly move but took quite a bit of force with my hand when I pulled the cylinder. Funny thing is. I jumped started the bike and it still even ran.

5/30/2024 5:06am

Yea, the lower rod bearing is a high failure point for 4 stroke engines. That's usually the bearing that will go before the main crank bearings.

27thmx
Posts
116
Joined
7/31/2020
Location
Naples, FL, USA
6/10/2024 2:37pm

 Not uncommon. Have had it happen on my last few bikes at around 100 hours. The bearing will go and you will find brass shavings in oil or the bike will bog down and lock up. I ride pro btw but I’ve seen it happen on any bike regardless of skill. 
 

oil changes obviously help. I change mine every 3-4 hours 

The Shop

27thmx
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116
Joined
7/31/2020
Location
Naples, FL, USA
6/10/2024 2:41pm

All fun and games till your lower rod bearing takes a dump. 

Factor E
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983
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9/22/2011
Location
So Cal, CA, USA
6/10/2024 10:06pm

There was once a recall for both pairs from factory

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