Project "Duki Zuki" RM125

TommiSolomi
Posts
18
Joined
9/23/2016
Location
BFE, FL, USA
Edited Date/Time 1/22/2024 9:00am

IMG 20221127 123208985 HDRHey guys, long time lurker on here and I'm finally nearing completion of my first full rebuild of a bike. Bought this 2005 RM 125 bank in September or October of 2021 while I was recovering from a shoulder surgery. I stripped the bike down most of the way soon after getting it and bought a bunch of parts, but shortly thereafter shifted focus to other things in life. Fast forward to black Friday 2022 I bought some more big tickets parts and finished stripping the bike to be powder coated. I again took a break from the build after getting it back from powder coat and partially reassembling it. Now the past month or two I'm back to spending money and putting the bike together. This isn't a race build or anything, just want a sweet looking and good running bike. Please chime in with any input or advice and enjoy the build. Wish I would've taken more pics but I'll post what I got to catch you guys up to present day.

|
TommiSolomi
Posts
18
Joined
9/23/2016
Location
BFE, FL, USA
1/22/2024 9:05am Edited Date/Time 1/22/2024 9:17am

IMG 20221127 132538998.jpg?VersionId=FJJHXpMRdYR8ibpRIMG 20221127 132532311 HDRIMG 20221127 123228041 HDRHow the hell do you post more than one picture at a time??? Feeling a bit silly rn 😂

2
TommiSolomi
Posts
18
Joined
9/23/2016
Location
BFE, FL, USA
1/22/2024 9:23am Edited Date/Time 1/22/2024 9:25am

IMG 20230206 170529113 HDRRealized I can keep hitting edit and insert one image at a time 🤷🏼‍♂️IMG 20230206 170542840 HDR.jpg?VersionId=nOvRfNmMGSpgZeqtUXLn13qNV

Anyhow those were mid tear down, the oldest pics I have of it unfortunately. Here it is post powder coatIMG 20230206 170516922 HDR 0.jpg?VersionId=3rqOMN rhZZW0 e5jruRw4jDAA

3
TommiSolomi
Posts
18
Joined
9/23/2016
Location
BFE, FL, USA
1/22/2024 9:34am Edited Date/Time 1/22/2024 9:36am

Snapchat-778396571.jpg?VersionId=b445H9EH71HIMG 20221205 205226687 HDR.jpg?VersionId=J7KLN06hThese are the black Friday goodies from 2022!IMG 20221204 200119202

6
TommiSolomi
Posts
18
Joined
9/23/2016
Location
BFE, FL, USA
1/22/2024 9:41am Edited Date/Time 1/22/2024 9:42am

IMG 20230218 170922322 HDR

The forks were pretty thrashed. So much rash on the upper tubes from tie downs I guess that I couldn't even slide em into the new clamps. Had a hard time finding replacements from a Suzuki 2 stroke so I ended up getting these from eBay. Supposedly came off of a 2005 rmz 450. Only difference I'm aware of is the fork lugs. The tini lower legs look tits in my opinion tho!

4

The Shop

TommiSolomi
Posts
18
Joined
9/23/2016
Location
BFE, FL, USA
1/22/2024 9:46am Edited Date/Time 1/22/2024 9:46am

IMG 20230218 180511996 HDR.jpg?VersionId=wPlM8VGQA7TVqo51FINKUIMG 20230218 182402853 HDR

Top end was smoked so a new Vertex piston went in. I left the bottom end intact, but I will be refreshing the clutch soon.

3
TommiSolomi
Posts
18
Joined
9/23/2016
Location
BFE, FL, USA
1/22/2024 9:51am Edited Date/Time 1/22/2024 9:54am

IMG 20240104 134303955 HDRIMG 20231230 134024994 HDRIMG 20240103 203040096 HDR.jpg?VersionId=eB

Now to present day.

Couldn't mount my fresh Dubya set of wheels due to the fork lugs difference. The RMZ lugs used a different axle and wheel spacers so I got the RM lugs switched onto the RMZ forks. Seals were leaking anyways so I got my local suspension guy to refresh the forks and shock while he was at it. I also installed some eBay Showa decals 👌

Oh and I finally got some fresh rubbers put on!

7
philG
Posts
11018
Joined
5/12/2012
Location
GB
1/22/2024 1:58pm

Looks great so far .

1
TommiSolomi
Posts
18
Joined
9/23/2016
Location
BFE, FL, USA
1/22/2024 3:00pm Edited Date/Time 1/22/2024 3:06pm

IMG 20240122 175048885 HDR.jpg?VersionId=mF1GIMG 20240122 175030577 HDRIMG 20240117 112735268 HDRIMG 20240122 180213808IMG 20240122 175005623Thanks for the feedback @philG . Continuing on to get everything totally current, I got some nice hard parts on the bike. New aluminum shifter. Much nicer looking than the old rusty steel one, hopefully it'll be as durable. Got a WC oil plug and a few parts from AS3. I reckon they're a UK brand, anyhow they make nice products. Got a water pump cover, rear rotor cover and a brake clevis. And of course I got the PC linkage arm too. I was considering stripping the anodizing on the wp cover and rotor guard and running it raw aluminum..... Any opinions on how it'd look?

Also I got motostuff rotors front & rear! I'd really like to upgrade the front caliper too, just can't decide what I want to replace it with.​​​

4
TommiSolomi
Posts
18
Joined
9/23/2016
Location
BFE, FL, USA
1/22/2024 3:13pm Edited Date/Time 1/22/2024 3:15pm

IMG 20240122 175128695 HDR.jpg?VersionId=Mqho.bVJOHIMG 20240122 175106750 HDRAnd now for the last development for tonight, probably my favorite upgrades of the whole build! You may have spied it in my last post, I got a Lectron Billetron carburetor for ole Duki Zuki. I went with the Pro model with TPS and the upgraded metering rod because, ya know, why not 🤷🏼‍♂️. I've also paired that with a vforce reed cage and a G2 quick turn throttle. Really excited to see how this combo feels on the track.

5
Brad460
Posts
4474
Joined
5/15/2012
Location
Richfield, WI, USA
Fantasy
1/22/2024 5:58pm

Looking really good! Looks like the swing arm needs some work- can easily sand down.

1
TommiSolomi
Posts
18
Joined
9/23/2016
Location
BFE, FL, USA
1/22/2024 7:28pm
Brad460 wrote:

Looking really good! Looks like the swing arm needs some work- can easily sand down.

Thanks man! Yea it's got a couple small nicks/gouges on it. I may sand them down at some point..... or I might just cover it with a decal lol

philG
Posts
11018
Joined
5/12/2012
Location
GB
1/24/2024 10:27am
And now for the last development for tonight, probably my favorite upgrades of the whole build! You may have spied it in my last post, I...

IMG 20240122 175128695 HDR.jpg?VersionId=Mqho.bVJOHIMG 20240122 175106750 HDRAnd now for the last development for tonight, probably my favorite upgrades of the whole build! You may have spied it in my last post, I got a Lectron Billetron carburetor for ole Duki Zuki. I went with the Pro model with TPS and the upgraded metering rod because, ya know, why not 🤷🏼‍♂️. I've also paired that with a vforce reed cage and a G2 quick turn throttle. Really excited to see how this combo feels on the track.

I never bought a carb in 50 years, then i stumbled upon a Lectron that had done one meeting, bought that , and now them on both my RM250's. 

All the poor running has gone away, they are sweet as. 

We ran G2 on all our Supermoto bikes, but i never want a quick turn throttle, the cammed inserts give you 3/4 of a turn for 1/2 throttle opening , and the last 1/4 goes to WOT.. so nice for finding grip when there is none. 

And +1 on the decal placement, i am now restoring old plastic and am only doing the bits the graphics wont cover.  

aoko
Posts
36
Joined
3/13/2023
Location
Ottawa, ON, CA
1/24/2024 11:36am

Forks look amazing Woohoo

TommiSolomi
Posts
18
Joined
9/23/2016
Location
BFE, FL, USA
1/24/2024 12:38pm
philG wrote:
I never bought a carb in 50 years, then i stumbled upon a Lectron that had done one meeting, bought that , and now them on...

I never bought a carb in 50 years, then i stumbled upon a Lectron that had done one meeting, bought that , and now them on both my RM250's. 

All the poor running has gone away, they are sweet as. 

We ran G2 on all our Supermoto bikes, but i never want a quick turn throttle, the cammed inserts give you 3/4 of a turn for 1/2 throttle opening , and the last 1/4 goes to WOT.. so nice for finding grip when there is none. 

And +1 on the decal placement, i am now restoring old plastic and am only doing the bits the graphics wont cover.  

I first used a Lectron about 7 years ago on a new KTM 125sx and it transformed the bike! Only mod I did to that bike and it made such a difference. I'm expecting this new Billetron to be even more impressive. 

And as for the G2, this will be the first time I've used a quick turn throttle but I felt like it would have been a great mod on past 125's I've owned. Hopefully it works for me as well as I think it will. I also got the Jimmy twister bearings on it so it's super smooth turning.

TommiSolomi
Posts
18
Joined
9/23/2016
Location
BFE, FL, USA
1/24/2024 12:38pm
aoko wrote:
Forks look amazing 

Forks look amazing Woohoo

Yes sir I'm quite keen on them also 👌

Johnnydirt
Posts
246
Joined
4/23/2021
Location
NY, NY, USA
1/24/2024 3:27pm

Nice build the yellow wheels look awesome!

1
TommiSolomi
Posts
18
Joined
9/23/2016
Location
BFE, FL, USA
1/24/2024 4:03pm
Johnnydirt wrote:

Nice build the yellow wheels look awesome!

Thanks Johnny, I'm inclined to agree! Dubya knows how to lace up a nice set for sure

1
TommiSolomi
Posts
18
Joined
9/23/2016
Location
BFE, FL, USA
1/25/2024 6:27pm Edited Date/Time 1/25/2024 6:28pm

IMG 20240124 105723123.jpg?VersionId=MogvhjceqHGqhbmDmFMaBfFfHcEqIMG 20240125 195027031 HDROne last small update before my work week begins tomorrow (hooray for weekend shift 🙃). Bought this PC works pipe and r304 silencer two years ago and finally got to put it on. Love the look of a raw works pipe!! Also got some yellow fork guards in the mail today. As much as I like them I hate to not see the tini coating on my fork lowers lol. Hopefully I'll talk myself into doing my clutch next week and I should have a few more parts arriving midweek.

7
aoko
Posts
36
Joined
3/13/2023
Location
Ottawa, ON, CA
1/26/2024 8:24am

Is it is just me, or do others fantasize about owning a screaming tiddler from each brand?

4
bonseff
Posts
2068
Joined
3/29/2011
Location
Frisco, TX, USA
1/26/2024 9:38am
aoko wrote:

Is it is just me, or do others fantasize about owning a screaming tiddler from each brand?

you are not alone. i would love to collect and build a 1996 stable

TommiSolomi
Posts
18
Joined
9/23/2016
Location
BFE, FL, USA
1/26/2024 11:58am
aoko wrote:

Is it is just me, or do others fantasize about owning a screaming tiddler from each brand?

This thought crosses my mind on average once a day lol

TommiSolomi
Posts
18
Joined
9/23/2016
Location
BFE, FL, USA
2/15/2024 5:22pm Edited Date/Time 2/15/2024 5:24pm

IMG 20240215 193824529 HDRIMG 20240215 193902056 HDRIMG 20240131 160330045 HDRSorry for the inactivity gentleman, I've been a bit busier than usual with starting back taking some college classes this spring. But alas I have got a few things done to the Duki Zuki! Finally got off my ass and replaced the clutch with a full Wiseco unit. I have a Hinson basket for it but the OEM wasn't too bad so I took a file to it and made it look brand new, the Hinson will go in some other day. Also I got a WC elite clutch lever set up. And last but not least I finally got a plastic kit for it. Hoping the Suzuki die hards will have some mercy on me for going with the restyle kit but I think it's gonna look really sharp when I'm all done! I got a cheap kit off eBay and for the most part it looks pretty good. Only issue I have is with the radiator shroud fitment and think that's more because of the Clarke gas tank hole spacing probably being off from OEM.

4
TommiSolomi
Posts
18
Joined
9/23/2016
Location
BFE, FL, USA
2/15/2024 5:27pm

IMG 20240201 180308459 HDR.jpg?VersionId=hO1i0WKw2meZ6JOW9

Oh I almost forgot to mention I also recently spoke with my heloc and bought this "gas saver"!!!. I'm dying to spend some time and money making it how I want it but trying to keep myself to one project at a time lol

Post a reply to: Project "Duki Zuki" RM125

The Latest