2005 Everts YZ450F Rinaldi Replica Build - NOW FINISHED!

Edited Date/Time 9/18/2023 2:12am

As title, currently building a 2005 Stefan Everts YZ450F Factory Rinaldi replica build for someone, so thought I'd keep updates here for those who are interested in something a little different to the typical 2 stroke restorations.

I'm also on the hunt for a few parts including the carbon Acerbis front Spider disc guard if anyone has a new/used one?

Super low hour 2004 machine is the base bike. Although lots end up being replaced, it's cool nice to not have to replace lots of worn out parts with new OEM stuff, and I can restore and keep most parts this time round.

Feel free to post any info/pics/comments! Cheers

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6/26/2023 4:31am

The donor machine, a gem as you can tell!

 

342209232 923650845625251 5921620003302623203 n342552484 622280162718891 1803149631983606454 n342884462 730443962095352 884202515638367238 n

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6/26/2023 4:34am

A big piece to the puzzle on a build like this.... original Tecnosel Team Graphics/Seat cover. However, a few of these will be remade using the originals as templates, but with the proper L&M logos added (that the team obviously couldn't use at some GPs due to cigarette advertising).

 

s-l1600 (1) 2s-l1600 16

4
6/26/2023 4:36am

The bike in all it's glory. No it won't have all of the factory parts that Everts used, but aiming for something very trick and as close (visually) to this as possible.

30092188224 48e73f05ec o30424357110 b19cf25f47 o

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6/26/2023 4:37am

One of few photos with the L&M logos.

image-20230626123714-1

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The Shop

Eljott
Posts
66
Joined
9/1/2015
Location
DE
6/26/2023 12:21pm

2005 German Grand Prix

2005 Teutschenthal 0072005 Teutschenthal 0082005 Teutschenthal 0092005 Teutschenthal 0102005 Teutschenthal 0112005 Teutschenthal 0132005 Teutschenthal 038

12
6/27/2023 11:02am

Will be a great build!!! Super clean bike to start with!!

6/27/2023 11:17am

NOS Tommi Bars and Barpad… essential!

IMG 1916

 

6
6/27/2023 11:21am

Stripped. Frame already has glide plate tabs sorted, so is now going off to Ceramx with the spring to be Powdercoated gunmetal grey, and swingarm and subframe are going to be vapourblasted to strip the clear anodising and then the refurb can begin on each.

IMG 1791

 

5
7/6/2023 12:18am

Hubs vapour blasted, hard anodised black, Black Excel rims laced up with Bulldog HD spokes and alloy nipples. A set of Pirelli MX32s ready to be fitted with new tubes and rim locks.

 

IMG 2160.jpeg?VersionId=pWNbTBlXMmszHI

 

4
7/6/2023 4:14am
Hubs vapour blasted, hard anodised black, Black Excel rims laced up with Bulldog HD spokes and alloy nipples. A set of Pirelli MX32s ready to be...

Hubs vapour blasted, hard anodised black, Black Excel rims laced up with Bulldog HD spokes and alloy nipples. A set of Pirelli MX32s ready to be fitted with new tubes and rim locks.

 

IMG 2160.jpeg?VersionId=pWNbTBlXMmszHI

 

Superb!

MigGames
Posts
81
Joined
12/27/2016
Location
GB
7/6/2023 11:03am
A big piece to the puzzle on a build like this.... original Tecnosel Team Graphics/Seat cover. However, a few of these will be remade using the...

A big piece to the puzzle on a build like this.... original Tecnosel Team Graphics/Seat cover. However, a few of these will be remade using the originals as templates, but with the proper L&M logos added (that the team obviously couldn't use at some GPs due to cigarette advertising).

 

s-l1600 (1) 2s-l1600 16

I don't suppose you have the hookup for some 1998 Rinaldi Tecnosel Graphics either original or someone who can reproduce them to a high standard in the UK?

7/10/2023 1:31am
MigGames wrote:
I don't suppose you have the hookup for some 1998 Rinaldi Tecnosel Graphics either original or someone who can reproduce them to a high standard in...

I don't suppose you have the hookup for some 1998 Rinaldi Tecnosel Graphics either original or someone who can reproduce them to a high standard in the UK?

You can try Evo Bits n Bobs in the UK who supplied these ones, but I dont think he has anything like you're after. Have you tried Mastercross in Italy, he may have some of the Tecnosel kit remakes left.

7/10/2023 7:51am

Sorry I didn't read that properly and thought you were looking for original or remake seat cover! Mastercross may have a Tecnosel seat cover, but for graphics yeah definitely try Unbounded Decals, they're the best around.

1
MigGames
Posts
81
Joined
12/27/2016
Location
GB
7/10/2023 1:36pm

Thanks I'll drop them a line, I did try Mastercross and he had nothing.

1
Drogie34
Posts
56
Joined
12/14/2022
Location
Macclesfield GB
7/11/2023 8:48am
A big piece to the puzzle on a build like this.... original Tecnosel Team Graphics/Seat cover. However, a few of these will be remade using the...

A big piece to the puzzle on a build like this.... original Tecnosel Team Graphics/Seat cover. However, a few of these will be remade using the originals as templates, but with the proper L&M logos added (that the team obviously couldn't use at some GPs due to cigarette advertising).

 

s-l1600 (1) 2s-l1600 16

MigGames wrote:
I don't suppose you have the hookup for some 1998 Rinaldi Tecnosel Graphics either original or someone who can reproduce them to a high standard in...

I don't suppose you have the hookup for some 1998 Rinaldi Tecnosel Graphics either original or someone who can reproduce them to a high standard in the UK?

I believe they still produce the ones you want. I maybe wrong, but are these them? https://blackbirdracing.com/products/yamaha/yz-125-250-96-01/complete-s…

Drogie34
Posts
56
Joined
12/14/2022
Location
Macclesfield GB
7/11/2023 11:37am
Drogie34 wrote:

I believe they still produce the ones you want. I maybe wrong, but are these them? https://blackbirdracing.com/products/yamaha/yz-125-250-96-01/complete-s…

MigGames wrote:
Thanks unfortunately no I am after the black and red style  

Thanks unfortunately no I am after the black and red style

FB IMG 1678829507879 0

 

Ah yeah, it maybe worth a message to blackbird they maybe able to sort some

MigGames
Posts
81
Joined
12/27/2016
Location
GB
7/11/2023 1:15pm
Drogie34 wrote:

Ah yeah, it maybe worth a message to blackbird they maybe able to sort some

Yeah I've tried that but they didn't have the templates anymore.

7/16/2023 10:48am

Assembled! Also NOS Afam grey sprocket too.
 

IMG 2342 1

 

6
7/16/2023 10:51am

Rear caliper guard tabs and disc guard tabs removed. Before:

IMG 1779

 After:

IMG 2353

 Now to be vapour blasted then hard anodised black with the rear caliper.

3
7/16/2023 10:54am

Factory Brembo Front caliper. It came with a factory Yamaha billet 270mm carrier but is 77mm bolt spacing and I need one that’s 102mm to fit the OEM forks. Would anyone be able to help please?


IMG 1985

 IMG 2386

 

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7/16/2023 11:01am


Frame back from powdercoat in the correct grey colour

fa7d8786-cf02-4a71-93db-b3a035d80139

 

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7/17/2023 12:07am

Top job by Ceramx as always!
 

IMG 2393 0

 

3
YZed250
Posts
1311
Joined
11/9/2014
Location
Costa Mesa, CA US
7/17/2023 9:48am

I still remember riding a new 2003 YZ450F when they were first released end of 2002.

The ergos and the handling were incredible compared to the earlier gen. Best of luck w your build.

1
7/22/2023 11:27am

NOS Titanium Arrow Rinaldi spec silencer. Will be a shame to remove the YRRD badge (which still has the film covering on!) to switch to the Arrow one, but has to be done…

The welding on this is gorgeous!
 

IMG 2530.jpeg?VersionId=ogzWC.ob

 IMG 2531

 

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7/23/2023 9:57am

Assembly begins! Refurbed brake pedal with fresh zinc plated Tip and new press rivet. Factory Carbon waterpump guard.
 

IMG 2573 1.jpeg?VersionId=6 hVJ6cEW

 

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