Any Suspension Gurus That Can Help?

PTshox
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1591
Joined
10/1/2011
Location
Highland Village, TX, USA
10/28/2021 6:24pm
I ve had good luck with RT's spring calculator and found it to be worth consulting. I use it as a base line. And if the fork feels too stiff it probably is. I put a 42KG spring in the front of my KTM 350 XCF (16 model yr) and stock is 45. 42 was much better. I put a 41kg spring in my YZ250FX (20 model year) and it was much better .. stock being 47.

I want my suspension to absorb stuff... not deflect off stuff!
10/29/2021 5:30am
PTshox wrote:
I ve had good luck with RT's spring calculator and found it to be worth consulting. I use it as a base line. And if the...
I ve had good luck with RT's spring calculator and found it to be worth consulting. I use it as a base line. And if the fork feels too stiff it probably is. I put a 42KG spring in the front of my KTM 350 XCF (16 model yr) and stock is 45. 42 was much better. I put a 41kg spring in my YZ250FX (20 model year) and it was much better .. stock being 47.

I want my suspension to absorb stuff... not deflect off stuff!
So I’ve read somewhere that RT calculator is based on using their valving. That they prefer softer springs, stiffer valving. Do you know if that’s correct?
Gary Duck
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787
Joined
4/16/2019
Location
USA
10/29/2021 7:28am
There a few things in the RMZ fork that needs to be addressed but since you want to keep the valving stock you can work on oil volume and spring preload. Like others have said the oil volume it to high in those forks stock but what nobody has mentioned is that the KYB forks have been coming with too much preload the last few years.

Pull your springs and measure them, you will likely find they measure in the 500-502mm range. That will set your preload in the 10-12mm range wich is too much for a fork spring. Funny thing is the actual KYB spec is 497mm but KYB doesn't seem to be able to produce their springs to their own specs lately. A 497mm spring will usually fall in the 7mm+/- range and I do like to see forks between 6-8mm.


Also note that if you look up your spec at Race Tech the spring they will sell you is 492mm. I assume they also identified the problem with the stock spring lengths and since they recommend 4mm preload, which I think is a little low, they are producing a shorter spring and supplying spacers to add up to the exact preload you want. The only problem with RT's approach is they sell to a lot of DIY people that don't understand suspension or read the tiny little note in the bottom of the box that says the springs may be shorter than stock and I see a lot of people throw them in with out the spacers assuming they are the same as stock and end up with almost no preload on the springs which is a bad thing too.

2
10/29/2021 7:57am
Gary Duck wrote:
There a few things in the RMZ fork that needs to be addressed but since you want to keep the valving stock you can work on...
There a few things in the RMZ fork that needs to be addressed but since you want to keep the valving stock you can work on oil volume and spring preload. Like others have said the oil volume it to high in those forks stock but what nobody has mentioned is that the KYB forks have been coming with too much preload the last few years.

Pull your springs and measure them, you will likely find they measure in the 500-502mm range. That will set your preload in the 10-12mm range wich is too much for a fork spring. Funny thing is the actual KYB spec is 497mm but KYB doesn't seem to be able to produce their springs to their own specs lately. A 497mm spring will usually fall in the 7mm+/- range and I do like to see forks between 6-8mm.


Also note that if you look up your spec at Race Tech the spring they will sell you is 492mm. I assume they also identified the problem with the stock spring lengths and since they recommend 4mm preload, which I think is a little low, they are producing a shorter spring and supplying spacers to add up to the exact preload you want. The only problem with RT's approach is they sell to a lot of DIY people that don't understand suspension or read the tiny little note in the bottom of the box that says the springs may be shorter than stock and I see a lot of people throw them in with out the spacers assuming they are the same as stock and end up with almost no preload on the springs which is a bad thing too.

Lots of good info there Thanks! Seeing as you have a pretty good understand on these forks, do you have any recommendations to try? Spring rate, oil level, etc? I called my local shop and one of the techs said that he has a set of 4.6 he said he is willing to let me try out. Weather looks nice tomorrow so I am going to try something new and see if I can go forward or backwards. Rest of the bike I'm really happy with, just wanna get these forks correct.

The Shop

Gary Duck
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787
Joined
4/16/2019
Location
USA
10/29/2021 9:04am
People get spring rate numbers confused all the time because there in no consistant unit of measurement used in the industry. The stock fork spring is .51kg but is advertised in the manual by newtons as 5.0N/mm.

If your guy has a set of 4.6 springs that would be newtons and are equal to .47kg. I think that may be a bit soft on the rate for you but it's worth a try if it doesn't cost you anything. If they are KYB take offs then they may be 500+mm and the extra preload and high oil volume may make them feel good. I'd prefer to use .49kg set at 6mm and 320-325cc of oil but there's always more than one way to skin a cat which is why you'll get different answers when you call different tuners. Ultimately the rider had to decide what feels best to them.
1
10/29/2021 9:12am
Gary Duck wrote:
People get spring rate numbers confused all the time because there in no consistant unit of measurement used in the industry. The stock fork spring is...
People get spring rate numbers confused all the time because there in no consistant unit of measurement used in the industry. The stock fork spring is .51kg but is advertised in the manual by newtons as 5.0N/mm.

If your guy has a set of 4.6 springs that would be newtons and are equal to .47kg. I think that may be a bit soft on the rate for you but it's worth a try if it doesn't cost you anything. If they are KYB take offs then they may be 500+mm and the extra preload and high oil volume may make them feel good. I'd prefer to use .49kg set at 6mm and 320-325cc of oil but there's always more than one way to skin a cat which is why you'll get different answers when you call different tuners. Ultimately the rider had to decide what feels best to them.
Awesome. Appreciate the input! I am going to give them a try and install this afternoon. I will go on the higher side of the oil volume and give it a shot. Thanks!
Sandusky26
Posts
3518
Joined
7/28/2021
Location
Eastern, NC, USA
10/30/2021 3:10am
Putting more weight on the front of the RMZ chassis will probably make it worse. If your dead set on softer springs, I would do front and rear to keep the bike balanced.

Like I said earlier, I’m 175 and went up a spring rate in the front when I revalved and my bike is super plush.
Sandusky26
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3518
Joined
7/28/2021
Location
Eastern, NC, USA
11/1/2021 2:32am
I want to know how the springs turned out
11/1/2021 7:21am
Sandusky26 wrote:
I want to know how the springs turned out
Soft, more forgiving but soft. I would say I felt more in control in the choppy stuff but could definitely tell the front end was diving and made the front end feel nervous. Didn't have any bottoming out at all. Played with oil level too. Not correct yet, kinda went from one type of uncomfortable to another. After testing I ordered a set of .48s and kept my .50. I am going to try the .48s next and maybe one rate in each leg after that.
1
Sandusky26
Posts
3518
Joined
7/28/2021
Location
Eastern, NC, USA
11/1/2021 9:38am
Sandusky26 wrote:
I want to know how the springs turned out
Soft, more forgiving but soft. I would say I felt more in control in the choppy stuff but could definitely tell the front end was diving...
Soft, more forgiving but soft. I would say I felt more in control in the choppy stuff but could definitely tell the front end was diving and made the front end feel nervous. Didn't have any bottoming out at all. Played with oil level too. Not correct yet, kinda went from one type of uncomfortable to another. After testing I ordered a set of .48s and kept my .50. I am going to try the .48s next and maybe one rate in each leg after that.
Maybe try a little more sag and less high speed comp next time you ride.


I played with my sag this weekend at the race and found 108 to be the number, tried 106 but it made the front end nervous. I’m running forks flush.

I find that every time I go softer on the fork it makes it harsher.
1
Kartwheel
Posts
19
Joined
12/4/2006
Location
Sydney, AU
11/2/2021 12:33am
Stock 5.0nm fork springs are good for your weight, you should do what Enzo said and go up 1 rate on shock spring to balance the bike. If the back of the bike rides too low it will make the forks feel harsh because there is not enough weight on them
Enzo are KYB specialists and I do lots of KYB myself as well as a ton of suspension in general
1

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