Ktm SX 250 2018/19/20 reviews

nascarnate326
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4/14/2020 4:47am
I had a 2018 TC250. Looking back I should have kept it and put a lectron on when I first bought it. Adding a lectron is like FI for a 2 stroke. Mine always seemed to run a little rich, even if I went with a leaner mix. Ran good but wasnt quite perfect like my YZ was.

Other than that everything on it was pretty decent. I seem to ride better on a KX250f, I am not fast though and the KX gives me confidence. I would like to pick up another 250 2 stroke for the woods though. The SX/TC chassis is near perfect IMO. It does everything well and held up well for the year I had the bike.

Oh, buy some frame guards ASAP too as the stock ones suck and will scratch the shit out of the frame in 2 hours.


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4/14/2020 10:11am Edited Date/Time 4/14/2020 10:14am
I had a 17 in 17-18, an 18 150 in 19 and now an 18 250 in 20. This chassis is amazing. I love everything about...
I had a 17 in 17-18, an 18 150 in 19 and now an 18 250 in 20.

This chassis is amazing. I love everything about the way this bike works. Power is supreme. Total hours logged on this chassis is around 250. You won’t be disappointed.


Jeff, how often are you swapping top ends? Bottom ends?

I see people here saying 50+ hours but that's obviously not going to happen for a Pro/A level rider or even a decent B rider.
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Jdawggg
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4/14/2020 11:50am
2017 250sx with Ohlins suspension its been a great bike! Put the 300 kit on it at 40hr and top end looked pretty good its got almost 60hr on it now and I was planning on full rebuid at 80hr. I have a 450 also so split the time between the 2 bikes and will say for sure the 2-stroke is more fun!!

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MZ193
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4/14/2020 11:55am Edited Date/Time 4/14/2020 11:55am
Jdawggg wrote:
2017 250sx with Ohlins suspension its been a great bike! Put the 300 kit on it at 40hr and top end looked pretty good its got...
2017 250sx with Ohlins suspension its been a great bike! Put the 300 kit on it at 40hr and top end looked pretty good its got almost 60hr on it now and I was planning on full rebuid at 80hr. I have a 450 also so split the time between the 2 bikes and will say for sure the 2-stroke is more fun!!

Why you have a aftermarket top clamp and not both?

The Shop

AJ565
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4/14/2020 11:57am
Jeff, how often are you swapping top ends? Bottom ends? I see people here saying 50+ hours but that's obviously not going to happen for a...
Jeff, how often are you swapping top ends? Bottom ends?

I see people here saying 50+ hours but that's obviously not going to happen for a Pro/A level rider or even a decent B rider.
I disagree with your assumption on how long they last based off who is riding them and it sounds kinda dickish. I have just over 70 hours on my 250 and I'd say I'm fast B mid pack A rider. If I was racing it all the time I'm sure I would have replaced it by now, but I'm not so I've just been watching the compression for changes.

If you are talking about a 125 or 150 then I'd say the life span of those would never get to 70 without a few top ends being replaced.
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AJ565
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4/14/2020 11:58am
MZ193 wrote:
Why you have a aftermarket top clamp and not both?
Neken sells just the top clamp or both clamps, but they quit making them in black a few years ago. Its a lot cheaper to get just the one clamp.
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4/14/2020 12:12pm Edited Date/Time 4/14/2020 12:16pm
AJ565 wrote:
I disagree with your assumption on how long they last based off who is riding them and it sounds kinda dickish. I have just over 70...
I disagree with your assumption on how long they last based off who is riding them and it sounds kinda dickish. I have just over 70 hours on my 250 and I'd say I'm fast B mid pack A rider. If I was racing it all the time I'm sure I would have replaced it by now, but I'm not so I've just been watching the compression for changes.

If you are talking about a 125 or 150 then I'd say the life span of those would never get to 70 without a few top ends being replaced.
Sorry, what? You disagree with the fact that faster riders go through pistons faster? Can't help you there.

I don't want to risk anymore damage or injury than necessary and was curious what Jeff's intervals were.

70 hours is crazy btw and you should be careful. One of my worst crashes was my bike locking up on the face of a double. It's still my worst nightmare.
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seth505
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4/14/2020 12:22pm
Jeff, how often are you swapping top ends? Bottom ends? I see people here saying 50+ hours but that's obviously not going to happen for a...
Jeff, how often are you swapping top ends? Bottom ends?

I see people here saying 50+ hours but that's obviously not going to happen for a Pro/A level rider or even a decent B rider.
AJ565 wrote:
I disagree with your assumption on how long they last based off who is riding them and it sounds kinda dickish. I have just over 70...
I disagree with your assumption on how long they last based off who is riding them and it sounds kinda dickish. I have just over 70 hours on my 250 and I'd say I'm fast B mid pack A rider. If I was racing it all the time I'm sure I would have replaced it by now, but I'm not so I've just been watching the compression for changes.

If you are talking about a 125 or 150 then I'd say the life span of those would never get to 70 without a few top ends being replaced.
He's strategically aligning with Jeff so he isn't portrayed as a squid and yes, most of his posts are kinda dickish.
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MZ193
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4/14/2020 12:23pm
MZ193 wrote:
Why you have a aftermarket top clamp and not both?
AJ565 wrote:
Neken sells just the top clamp or both clamps, but they quit making them in black a few years ago. Its a lot cheaper to get...
Neken sells just the top clamp or both clamps, but they quit making them in black a few years ago. Its a lot cheaper to get just the one clamp.
Didn’t know this.
What are the pros of changing just one clamp?
A bit more rigidity instead of a lot more rigidity?
Im new to this...
seth505
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4/14/2020 12:25pm
MZ193 wrote:
Didn’t know this.
What are the pros of changing just one clamp?
A bit more rigidity instead of a lot more rigidity?
Im new to this...
You could get just the top clamp with the air system, or another top clamp with a different bar mount to suit your needs (maybe more adjust ability front to back, height or something).
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MZ193
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4/14/2020 12:29pm
MZ193 wrote:
Didn’t know this.
What are the pros of changing just one clamp?
A bit more rigidity instead of a lot more rigidity?
Im new to this...
seth505 wrote:
You could get just the top clamp with the air system, or another top clamp with a different bar mount to suit your needs (maybe more...
You could get just the top clamp with the air system, or another top clamp with a different bar mount to suit your needs (maybe more adjust ability front to back, height or something).
Oh, okay! Thank you!
4/14/2020 1:01pm
cclay47 wrote:
I’ve got a 19 and it’s the best best I’ve ever had. I’ve got 18 hrs on it so good to see a lot of ppl...
I’ve got a 19 and it’s the best best I’ve ever had. I’ve got 18 hrs on it so good to see a lot of ppl on this thread are getting good life out of the pistons. Power is unreal on it, only recently put a pipe on it and that just sweetened it even more. I run stock jetting 60:1 and it is unbelievably crisp. I’m at sea level, Northern Ca. Definitely recommend the HUS or KTM as your next bike.

Are you getting along with the air forks ok?
cclay47
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4/14/2020 2:46pm
Are you getting along with the air forks ok?
I honestly really like them, they are not bad. I run 9.6 bar in the and they feel good. I haven’t touched the clickers
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seth505
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4/14/2020 3:48pm
seth505 wrote:
He's strategically aligning with Jeff so he isn't portrayed as a squid and yes, most of his posts are kinda dickish.
Thanks for your input! Laughing Laughing Laughing Laughing

https://youtu.be/l35YpJV_wi0?t=20

Haha, you found a video I posted (publicly) making fun of myself. There are also videos of me jumping a mountain bike bigger than you've probably jumped a dirt bike Grinning
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cwel11
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4/14/2020 4:18pm
18 TC 250 here. 60:1 with JD jetting kit. Bike has 70 hrs. Two piston changes so far (unnecessary intervals maybe but winter in PA is boring). 13:49 gearing with a pro circuit pipe and 304 silencer. Hands down the most fun bike I’ve owned. I’m not going back to 4 stroke, ever. Next winter She’ll get powder coated and a freshen up with graphics. Great bike!
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4/14/2020 4:23pm
Hey guys let’s pump the brakes on any shit talking. Save that for the 2 stroke vs 4 stroke threads. We’re all cranky from quarantine but no need for interstroke arguing.

So there’s a handful of things to take into consideration here on the top end interval conversation.

1. I use Wiseco racer elite pistons. These pistons are made for top performance, not high service hours. I change them every 10 hours. They are an under-belly-milled single ring ounces lighter than the double ring. Less moving mass, less serviceable time.
2. If I was using the Wiseco double ring, I’d run it at 20-25 hours with consideration of whether we’re talking winter weather woods riding or multiple weekends at Bar 2 Bar and training Reynards on hot summer days.
3. I beg anyone to pull the stock vertex out and replace it. I’m unhappy with the performance, service hours, and weight of the piston. If you’re not going to run a Wiseco, find something other than the stock Vertex, but I implore everyone to try the Wiseco first and foremost. Good enough for Ken Roczen, good enough for me.

Bottom ends are a hard out at 50 hours. On the small bore it was 40. Could I get away with more? Yes. But I value my peace of mind over getting a few extra hours.

A few other notes about how I set my bike up- I run 91 pump at 40:1 with PJ1 goldfire. I also use a Lectron carb which comes with the bonus Domino style throttle housing. My head is modified by Millennium Tech. I use the yellow power valve spring. The red is exciting, but I can’t exit corners as easily with the red.

I agree with one word though. If a fellow A rider was telling me he was getting 60 hours out of a top end I would ask him if he’s praying for a skirt to dissolve into the crank on a triple face. 100 hours on a crank sounds like a B class woods rider number. I’m not skill shaming. It’s matter of fact. I could never get those hours out of a crank. Part of the reason I’m comfortable with getting 40 is because I run high quality premix at high ratio.

KTM, Motorex, Euro emission regulations and their 60:1 can kick rocks
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nascarnate326
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4/14/2020 4:30pm
Hey guys let’s pump the brakes on any shit talking. Save that for the 2 stroke vs 4 stroke threads. We’re all cranky from quarantine but...
Hey guys let’s pump the brakes on any shit talking. Save that for the 2 stroke vs 4 stroke threads. We’re all cranky from quarantine but no need for interstroke arguing.

So there’s a handful of things to take into consideration here on the top end interval conversation.

1. I use Wiseco racer elite pistons. These pistons are made for top performance, not high service hours. I change them every 10 hours. They are an under-belly-milled single ring ounces lighter than the double ring. Less moving mass, less serviceable time.
2. If I was using the Wiseco double ring, I’d run it at 20-25 hours with consideration of whether we’re talking winter weather woods riding or multiple weekends at Bar 2 Bar and training Reynards on hot summer days.
3. I beg anyone to pull the stock vertex out and replace it. I’m unhappy with the performance, service hours, and weight of the piston. If you’re not going to run a Wiseco, find something other than the stock Vertex, but I implore everyone to try the Wiseco first and foremost. Good enough for Ken Roczen, good enough for me.

Bottom ends are a hard out at 50 hours. On the small bore it was 40. Could I get away with more? Yes. But I value my peace of mind over getting a few extra hours.

A few other notes about how I set my bike up- I run 91 pump at 40:1 with PJ1 goldfire. I also use a Lectron carb which comes with the bonus Domino style throttle housing. My head is modified by Millennium Tech. I use the yellow power valve spring. The red is exciting, but I can’t exit corners as easily with the red.

I agree with one word though. If a fellow A rider was telling me he was getting 60 hours out of a top end I would ask him if he’s praying for a skirt to dissolve into the crank on a triple face. 100 hours on a crank sounds like a B class woods rider number. I’m not skill shaming. It’s matter of fact. I could never get those hours out of a crank. Part of the reason I’m comfortable with getting 40 is because I run high quality premix at high ratio.

KTM, Motorex, Euro emission regulations and their 60:1 can kick rocks
You state you are not skills shaming and could not get 100 hours out of a crank....have you tried?

Has anyone had a 17+ SX/TC with a bottom end that let go and at what hours?
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4/14/2020 4:52pm
You state you are not skills shaming and could not get 100 hours out of a crank....have you tried? Has anyone had a 17+ SX/TC with...
You state you are not skills shaming and could not get 100 hours out of a crank....have you tried?

Has anyone had a 17+ SX/TC with a bottom end that let go and at what hours?
No. That’s a trial and error I have no interest in. KTM recommends it at I believe 50 or 60 hours on the 250. Lower end failure is a lot more dangerous at my speed on fast tracks with big jumps than a weekend warrior bark busting at a club event.

When I do a top end at 40 crank hours, I can tell the crank, rod, and bearing are getting away from tolerance. for those that don’t know, side to side play of the rod is normal. When at TDC and the rod has up and down play it’s time to replace. Usually for me at 40 hours I can get an inkling of up to down play.

Nate I’m not here to lay down the law of my way or the highway when it comes to cranks and top ends. It’s all about budget, comfort, and preference. I prefer to have a bigger budget to give myself absolute comfort that my engine is healthy and nothing less than tip top.
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ktmdan
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4/14/2020 7:20pm
You state you are not skills shaming and could not get 100 hours out of a crank....have you tried? Has anyone had a 17+ SX/TC with...
You state you are not skills shaming and could not get 100 hours out of a crank....have you tried?

Has anyone had a 17+ SX/TC with a bottom end that let go and at what hours?
No. That’s a trial and error I have no interest in. KTM recommends it at I believe 50 or 60 hours on the 250. Lower end...
No. That’s a trial and error I have no interest in. KTM recommends it at I believe 50 or 60 hours on the 250. Lower end failure is a lot more dangerous at my speed on fast tracks with big jumps than a weekend warrior bark busting at a club event.

When I do a top end at 40 crank hours, I can tell the crank, rod, and bearing are getting away from tolerance. for those that don’t know, side to side play of the rod is normal. When at TDC and the rod has up and down play it’s time to replace. Usually for me at 40 hours I can get an inkling of up to down play.

Nate I’m not here to lay down the law of my way or the highway when it comes to cranks and top ends. It’s all about budget, comfort, and preference. I prefer to have a bigger budget to give myself absolute comfort that my engine is healthy and nothing less than tip top.
What is your measured run out when you pull that crank? 50 hours seems very premature...
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erik_94COBRA
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4/14/2020 7:52pm
Have a 17 TC250. If you like 2-strokes, then you’ll have a hard time going wrong with 250SX or TC250.

Has good power, handling, suspension (once setup), and quality. I sold both of my 3rd gen Hondas after getting this one.

Also to note: I like the feel of the frame on my 19 FC350 slightly better than the 17. Feels a little less flexible/tighter/more precise.

I like stock gearing or a 48 tooth rear. Have tried a variety of engine configs also: stock head, shaved head, shaved head with extra base gasket, 300 kit, PC pipe with both silencers, PWK swap, STIC insert, and probably other things. All had pros and cons.

Almost 77 hrs on mine.



1
MZ193
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4/14/2020 10:49pm
Have a 17 TC250. If you like 2-strokes, then you’ll have a hard time going wrong with 250SX or TC250. Has good power, handling, suspension (once...
Have a 17 TC250. If you like 2-strokes, then you’ll have a hard time going wrong with 250SX or TC250.

Has good power, handling, suspension (once setup), and quality. I sold both of my 3rd gen Hondas after getting this one.

Also to note: I like the feel of the frame on my 19 FC350 slightly better than the 17. Feels a little less flexible/tighter/more precise.

I like stock gearing or a 48 tooth rear. Have tried a variety of engine configs also: stock head, shaved head, shaved head with extra base gasket, 300 kit, PC pipe with both silencers, PWK swap, STIC insert, and probably other things. All had pros and cons.

Almost 77 hrs on mine.



Good to know!
I better like sx over tc... but your tc is really good looking🍑
Jdawggg
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4/15/2020 12:49pm
MZ193 wrote:
Why you have a aftermarket top clamp and not both?
AJ565 wrote:
Neken sells just the top clamp or both clamps, but they quit making them in black a few years ago. Its a lot cheaper to get...
Neken sells just the top clamp or both clamps, but they quit making them in black a few years ago. Its a lot cheaper to get just the one clamp.
MZ193 wrote:
Didn’t know this.
What are the pros of changing just one clamp?
A bit more rigidity instead of a lot more rigidity?
Im new to this...
Its the Neken SFS air clamp adds a little more suspension for my bad wrist..Similar to running something like flex bars I think they have 10mm of travel and can be adjusted by air pressure
SoCalMX70
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4/15/2020 3:01pm
You guys pushing 70 hours on cast pistons are asking for a catastrophe. Ring end gap and blow by have nothing to do with the deterioration of the piston itself with every heat cycle you put it through. Better hope a skirt doesn't break off any time soon.

Following this thread because I am 100% considering a KTM/HUS 2 stroke as my next bike. Interesting to read about there being up/down play on the bottom end around 50 hours. Just over 105 hours on my YZ and there is ZERO play. It's definitely getting a fresh crank at the end of the year though, play or not.
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SoCalMX70
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4/15/2020 3:05pm
Have a 17 TC250. If you like 2-strokes, then you’ll have a hard time going wrong with 250SX or TC250. Has good power, handling, suspension (once...
Have a 17 TC250. If you like 2-strokes, then you’ll have a hard time going wrong with 250SX or TC250.

Has good power, handling, suspension (once setup), and quality. I sold both of my 3rd gen Hondas after getting this one.

Also to note: I like the feel of the frame on my 19 FC350 slightly better than the 17. Feels a little less flexible/tighter/more precise.

I like stock gearing or a 48 tooth rear. Have tried a variety of engine configs also: stock head, shaved head, shaved head with extra base gasket, 300 kit, PC pipe with both silencers, PWK swap, STIC insert, and probably other things. All had pros and cons.

Almost 77 hrs on mine.



How does the Keihin compare? I always hear it's easier to jet and holds up to a wider range of temps/altitude. Truth?
erik_94COBRA
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Houston-ish, TX, USA
4/15/2020 9:00pm
Have a 17 TC250. If you like 2-strokes, then you’ll have a hard time going wrong with 250SX or TC250. Has good power, handling, suspension (once...
Have a 17 TC250. If you like 2-strokes, then you’ll have a hard time going wrong with 250SX or TC250.

Has good power, handling, suspension (once setup), and quality. I sold both of my 3rd gen Hondas after getting this one.

Also to note: I like the feel of the frame on my 19 FC350 slightly better than the 17. Feels a little less flexible/tighter/more precise.

I like stock gearing or a 48 tooth rear. Have tried a variety of engine configs also: stock head, shaved head, shaved head with extra base gasket, 300 kit, PC pipe with both silencers, PWK swap, STIC insert, and probably other things. All had pros and cons.

Almost 77 hrs on mine.



SoCalMX70 wrote:
How does the Keihin compare? I always hear it's easier to jet and holds up to a wider range of temps/altitude. Truth?
I had zero noticeable up/down play at 50 and 75-ish hours, FWIW. Ring end gap was at limit after 65-ish hours total.

On the carb stuff: the PWK is less sensitive to temperature change and works pretty good once you’re close. For the TMX, after I had my head shaved it was also very stable over a pretty broad temp range (had summer jetting (85 F) and winter jetting (50F)) that could be managed with air screw.

If you don’t want to mess with it, PWK is easy. If you don’t mind tinkering a bit then the TMX performs better.

I also tried the STIC insert and it was too much of a good thing for me. I ran out of talent too fast.
BikePilot
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4/15/2020 11:08pm
They are awesome bikes. 2017 was a quantum leap in terms of improvement and imo the first year where the Austrian bikes clearly surpassed the Japanese bikes from the early 2000s. They had some teething problems with suspension seals and settings, jetting and kick starter mechanism. They fixed all that by 19 plus improved the frame and bodywork. They also upgraded the transmission in 19.

For oil I run 32:1 for moto and 50:1 for single track trails. I use race gas everywhere. It just runs cleaner and smoother and I don’t have to worry about pinging. I’m obsessive about air filter maintenance and my top ends last a really long time.
Craig93
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Crangan Bay, NSW, AU
4/16/2020 3:11am
AJ565 wrote:
Neken sells just the top clamp or both clamps, but they quit making them in black a few years ago. Its a lot cheaper to get...
Neken sells just the top clamp or both clamps, but they quit making them in black a few years ago. Its a lot cheaper to get just the one clamp.
MZ193 wrote:
Didn’t know this.
What are the pros of changing just one clamp?
A bit more rigidity instead of a lot more rigidity?
Im new to this...
Jdawggg wrote:
Its the Neken SFS air clamp adds a little more suspension for my bad wrist..Similar to running something like flex bars I think they have 10mm...
Its the Neken SFS air clamp adds a little more suspension for my bad wrist..Similar to running something like flex bars I think they have 10mm of travel and can be adjusted by air pressure
What air pressure do you run etc? I just got these for my 18 KTM. Trying to find some setup tips etc. Thanks
4/16/2020 3:39am Edited Date/Time 4/16/2020 3:44am


I've had a 14 and now an 18 tc250. I've had no major issues with either. On the 14 I did the 300 kit at the 40 hour mark and it was incredible. Spent the next few months taming it down with flywheel weight and gearing. Never broke anything other than crash damage stuff over 4 years and I don't think I ever even put a clutch in the thing. The forks were ehhhh but totally rideable with some KB5 industries love. My 18 is just over 60 hours now also did top end at 40 hour mark and everything was still almost new looking. Kept it a 250 this time as I'm totally happy with the motor. the mikuni is a bit more temp sensitive but with a little jetting it was good. The suspension was good right out of the box but its awesome now with some work. Also KB5. Over 30 years racing and I've never been happier with my bikes or dealer.

40+ expert and 45 plus classes
Hope this helps and good luck!


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