Engine case mismatch

Im rebuilding a blown up CR250 two stroke for a friend of mine. It was in pretty bad shape, whoever "rebuilt" it last left a lot of the important bolts/nuts loose, used some unknown type of grease to coat all the bearings (which then made a mess out of the crankcase) and in general just did a poor job.

Ive replaced the crank bearings, the crank, all the seals/gaskets, a lot of the transmission washers (which were missing), a few tranny bearings, and most of the bolts/nuts/washers.

Anyway, I have it all torn down and am about to start reassembling everything, but when I put the two case halves together, there is a pretty good mismatch on the cylinder mating surface. Should I re-machine the surface to make them sit flush? Its a good 0.005" or more step.

How much could I get away with cutting away without affecting the compression ratio? Or will the base gasket take care of it?
|
adam8781
Posts
671
Joined
12/22/2015
Location
CA
12/25/2016 10:38pm
seem this before on another cr250 build, just get it machined flat and dont worry about it. its common to lower the cylinder .030 inc. 005 isnt going to make a difference.
12/26/2016 6:29am
I'm sure you already checked, but do all the dowel pins sit tight in place between the cases?
Paw Paw 271
Posts
3632
Joined
4/3/2013
Location
Benton, LA, USA
12/26/2016 2:28pm
If you have to cut them to get a match....I would suggest doing a squish test to be sure you are ok. Any cutting will effect the port timing and the squish the most. Too much squish and you will have issues.

Paw Paw
adam8781
Posts
671
Joined
12/22/2015
Location
CA
12/26/2016 7:26pm
if its .005, its nothing.

The Shop

12/28/2016 12:31pm
Dowel pins sit snug in the cases.

I might just let it go and see if the base gasket takes care of it. 0.005" was an approximation but its bigger than what I would accept as normal.

Post a reply to: Engine case mismatch

The Latest