questions for kx250 experts.

Edited Date/Time 9/13/2014 8:32pm
1. What size is the rear shock shaft on a 2000 kx250? 16mm or 18mm?

2. Can older subfame, gas tank and plastic be used? I'm thinking 98 model. I like the older style better.

3. Is there an aluminum stator cover from another year model that'll fit a 2000 kx250?

4. If I get a bigger inner sleeve and use bearings and rear axle from a 05 model will it work with the 2000 swing arm?

5. What is piston to cylinder wall clearance? Mine has a sleeve and a 66.4mm piston but it is so tight I have to push the piston through the cylinder with a wooden dowel very forcefully get it out( I was going to see the clearance but I'm not sure I'm measuring it right).

Thanks to anyone that can answer any of my questions! I'm an RM250 man, and this is my first kx so I'm lost!
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9/10/2014 6:22pm
Anyone know of a forum that has kx specific info? I'm lost!
1
stevea100m
Posts
17
Joined
12/11/2010
Location
Lansing, MI, USA
9/10/2014 10:32pm
Kxriders.com there are alot of knowledgeable guys on there. As far as the rear axle I do not believe it will fit.
9/10/2014 11:34pm
I found it earlier! I went to race techs website as well and looked at part numbers and figured it out as 16mm. That kxriders site is a great source of info. Thanks so much for the help Stevea!
9/11/2014 4:16pm
The newer 03 rear hub bearing is the same outside diameter as the 2000, but the inner hole is of course larger. I'm assuming that if I use an 03 axle tube in the 00 hub and 03 bearing I can then use an 03 axle and adjusters. The only thing I'm not sure of us the slots at the end of the 2000 swing arm having a wide enough slot for the bigger 03 axle to pass through. For now it's just me kicking ideas around. I'll have the rolling chassis finished next week and pics to show. I'm getting excited d once I can see the end of the tunnel now!

The Shop

9/11/2014 6:37pm
Yeah I want to use rear wheel bearings, inner hub axle tube, axle, and chain adjusters from an 03 on my 2000. I after I'm done restoring the bike to running condition in about three months, I'm putting it on a diet to drop 10-12 pounds from the bike. I've already got a list of replacement as aluminum bolts for every non-load bearing bolt, as well as titanium brake pins, titanium brake caliper holder bolt, aluminum sprockets and sprocket retaining nuts, other tidbits. I'm researching the lightest intermediate terrain tires as well. I did a similar thing to my 02 Kdx200 and dropped 13 pounds from it and it was VERY noticing. The great thing about aluminum bolts is that they're way cheaper than titanium and lighter. My current price list is about $280 for every bolt I'll need. Just doing it for fun.Smile
9/12/2014 7:20am
A 6905 (25x42x9)rear bearing from a 2003-05 and a 6005(20x42x12) bearing from a 2000 model are both 42mm diameter. I noticed while looking it up that the 6905 Is 3mm thicker though so it won't work lol. I thought the were the same thickness as well. No matter. I'll keep the stock hub.
Kidkawie
Posts
1186
Joined
8/31/2012
Location
ქუთაისი, GE
9/12/2014 11:56am
All that work just to run axle adjusters is crazy. Just take a healthy dump before you ride.
1
9/12/2014 4:05pm
Considering that I've seen some of these guys spend thousands to save a pound or two then I figured $30 on ebay for a new axle and three new bearings wasn't bad. But like I said it's just way more work then I want to fool with.
1
Kidkawie
Posts
1186
Joined
8/31/2012
Location
ქუთაისი, GE
9/13/2014 6:34am
Look around for an old article called 147 pound Honda or something like that.
9/13/2014 8:32pm Edited Date/Time 9/13/2014 8:36pm
I think the aluminum bolts will cut a surprising amount of weight. I'm sure I can find a quality tire that's a couple pound lighter. Strategic drilling of hole on some parts helps. On my 02 Kdx, I had to replace my old plastic and unexpectedly found that acerbis plastic was half a pound lighter for the whole set. Also, i installed upside down 43mm forks on the kdx and they were almost four pounds lighter. I don't expect a 14 pound savings like the kdx since that bike had a lot more crap I didn't need that I was able to remove. I'm anxious to see what the final weight will be!
4/23/2023 6:47am
The newer 03 rear hub bearing is the same outside diameter as the 2000, but the inner hole is of course larger. I'm assuming that if...
The newer 03 rear hub bearing is the same outside diameter as the 2000, but the inner hole is of course larger. I'm assuming that if I use an 03 axle tube in the 00 hub and 03 bearing I can then use an 03 axle and adjusters. The only thing I'm not sure of us the slots at the end of the 2000 swing arm having a wide enough slot for the bigger 03 axle to pass through. For now it's just me kicking ideas around. I'll have the rolling chassis finished next week and pics to show. I'm getting excited d once I can see the end of the tunnel now!

Quick question just bought an 04 kx 250 bought bearings and the outside diameter is bigger then the ones that where in it and idk wtf to do or which ones to get

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