Splitfire Pro Circuit KX125 1994 Rebuild

Rovalova
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Rovalova 1/9/2013 11:46am
1/9/2013 11:46am Edited Date/Time 1/9/2013 11:50am
Kidkawie wrote:
Coming along nicely. I know all about finding parts for these old bikes, took nearly 3 years to finish mine. The hunt is fun at first...
Coming along nicely.

I know all about finding parts for these old bikes, took nearly 3 years to finish mine. The hunt is fun at first, then it just becomes work. You have to just babysit Ebay. I bought stuff from all over the world, nearly every English speaking Ebay site.

You should be able to use a 95+ carb holder as long as the bike had a Keihin. If you stick with the Rad Valve, I've seen people put a small patch of high-density foam under the carb.
PeakFreakGermany wrote:
I don´t think the 95+ intake will fit because Kawa changed the Crankcase to 95. If i remember right, Pro Circuit modified the intake at the...
I don´t think the 95+ intake will fit because Kawa changed the Crankcase to 95.
If i remember right, Pro Circuit modified the intake at the 94 Racebikes, they moved the Carb closer to the intake for a shorter way. In 95 Kawasaki build the KX 125 Case like PC modified it in 94.

There is even no space for foam between Carb.and Case. its about 1mm.
I will check when i have a Airbox and mounted with the boot, maybe there is 1mm more.
oem-cycle.com have a pretty good parts cross over check list on their site. Might find what years wil fit.Im stil trying to finish my1993 splitfire replica. Cant get plastics anywhere, so went decided on 1992 production replic as I have a 250 Im doing as well, and cannot get oem seat cover anywhere. For bikes that are not that old they ar super had to bits for. Also motosport.com in the US list the carb holder as still available.
PeakFreakGermany 1/9/2013 12:21pm
1/9/2013 12:21pm
Wow, thanks Rovalova. I can´t belive it !
Motosports.com has still the Carbholder and the Airbox as well ... i can´t belive it i checked so many sources and nobody had these parts. Just ordered a Airbox and Carbholder a few minutes ago.

If you switch your project to the splitfire again. i still have 3 sets of blue sidepanels, i would sell you one set for a very very low price. pm me if you are interested.

Thanks again Rovalova
Kidkawie
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Kidkawie 1/9/2013 1:42pm
1/9/2013 1:42pm
PeakFreakGermany wrote:
I don´t think the 95+ intake will fit because Kawa changed the Crankcase to 95. If i remember right, Pro Circuit modified the intake at the...
I don´t think the 95+ intake will fit because Kawa changed the Crankcase to 95.
If i remember right, Pro Circuit modified the intake at the 94 Racebikes, they moved the Carb closer to the intake for a shorter way. In 95 Kawasaki build the KX 125 Case like PC modified it in 94.

There is even no space for foam between Carb.and Case. its about 1mm.
I will check when i have a Airbox and mounted with the boot, maybe there is 1mm more.
Yeah, I was just looking at the parts diagrams. The 94 air duct doesn't even supersede to 95+. Seems like 94 was a big design transition year, I had some issues crossing parts with mine. I did find that there's some sort of coating on the stock carb holders. It's the coating that can crack. I cleaned mine off with brake cleaner down to bare rubber.
Raz #85
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Raz #85 1/9/2013 2:26pm
1/9/2013 2:26pm
simply beautiful!!! hoping to start my splitfire rep soon also!!

The Shop

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NESC838
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NESC838 1/9/2013 6:00pm
1/9/2013 6:00pm
Thanks for the update, PeakFreakGermany!

I've been watching the 1994 Splitfire Pro Circuit decals on eBay for quite some time, but am reluctant to spend the money on them if I'm never able to source a set of plastics and a seat cover. Maybe I'll buy a set and sit on them in case my luck turns around and the various missing pieces start turning up.

In the meantime, I'll live vicariously through your rebuild!
Rovalova
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Rovalova 1/10/2013 2:42pm
1/10/2013 2:42pm
PeakFreakGermany wrote:
Wow, thanks Rovalova. I can´t belive it ! Motosports.com has still the Carbholder and the Airbox as well ... i can´t belive it i checked so...
Wow, thanks Rovalova. I can´t belive it !
Motosports.com has still the Carbholder and the Airbox as well ... i can´t belive it i checked so many sources and nobody had these parts. Just ordered a Airbox and Carbholder a few minutes ago.

If you switch your project to the splitfire again. i still have 3 sets of blue sidepanels, i would sell you one set for a very very low price. pm me if you are interested.

Thanks again Rovalova
Glad to help Peak, would love to do the first kawie splitfire but the blue side plates are useless without the white shrouds and blue rear guard, ;-( , will keep them in mind though as I am always on the look out. For now the 125 is complete as a factory restore, and im going to concentrate on th 250 either a Malin or Larocco/Kiedrowski look for that one will go either 92-93 for that one as I have both engines for it. Keep up your good work!
PeakFreakGermany 1/11/2013 12:48pm
1/11/2013 12:48pm
Does someone have a idea where i can find a new oem airbox 94-98 KX Airbox?

Got a email from motosport.com

I regret to inform you that the following OEM Part #s are no longer available for purchase:

11011-1534-RG ³^CASE-AIR FILTER,S.GRAY

16065-1293_____³HOLDER-CARBURETOR
Kidkawie
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Kidkawie 1/11/2013 1:00pm
1/11/2013 1:00pm
I just found Scubasteve a NOS 94 airbox on Ebay. I'll keep an eye out for you. The 98 airboxes fit, it's what I have on my 94, there's just a small notch where the harness runs to the CDI.

I'll keep an eye out for the carb holder too. I'm on Ebay 24/7 checking out KX stuff.
Rovalova
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Rovalova 1/12/2013 12:40pm
1/12/2013 12:40pm
PeakFreakGermany wrote:
[b]Does someone have a idea where i can find a new oem airbox 94-98 KX Airbox? [/b] Got a email from motosport.com I regret to inform...
Does someone have a idea where i can find a new oem airbox 94-98 KX Airbox?

Got a email from motosport.com

I regret to inform you that the following OEM Part #s are no longer available for purchase:

11011-1534-RG ³^CASE-AIR FILTER,S.GRAY

16065-1293_____³HOLDER-CARBURETOR
The only other place I know of is in sweden they have heaps of old kawasaki nos this is their web page www.nosparts.se you go to it and search their data base by part number. Its the only other place I really now of, Im like kawi kid check most days on gumtree, ebay and any where else, if I come across any thing will le you know.
If the airbox is okay you can get them looking like new by using black shoe polish, works with all black rubbe or plastic, dosn rub off onto clothes or anything either. My friend worked for team Kawi and they used it on thier race bikes frm radiator hoses to the black shrouds.
PeakFreakGermany 1/12/2013 1:01pm
1/12/2013 1:01pm
Thanks for your help @kidkawie @Rovalova , i will do the same for you guys.
scubasteve 1/13/2013 12:49am
1/13/2013 12:49am
PeakFreak, try on Ebay "kawapartsx" store name for all your 90's kx parts as kidkawie said this is where i got a new airbox from.. Before that they had new OEM handlebars,pipe,plastics etc follow the store links to Kawasaki parts manual and enjoy.
Pricing very reasonable compaired to Aust Kawasaki dealers just shipping kills me a little but you should be OK as theyre in Sweden. Happy Shopping mate !!!!!!!!!
PeakFreakGermany 1/13/2013 10:52pm
1/13/2013 10:52pm
I bought it (Dec.2011) and it sticks already on my Bike.
PeakFreakGermany 1/13/2013 10:53pm
1/13/2013 10:53pm
scubasteve wrote:
PeakFreak, try on Ebay "kawapartsx" store name for all your 90's kx parts as kidkawie said this is where i got a new airbox from.. Before...
PeakFreak, try on Ebay "kawapartsx" store name for all your 90's kx parts as kidkawie said this is where i got a new airbox from.. Before that they had new OEM handlebars,pipe,plastics etc follow the store links to Kawasaki parts manual and enjoy.
Pricing very reasonable compaired to Aust Kawasaki dealers just shipping kills me a little but you should be OK as theyre in Sweden. Happy Shopping mate !!!!!!!!!
I wrote them a mail and got a quick answer, the parts im looking for are sold out.
Rovalova
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Rovalova 1/14/2013 2:51am
1/14/2013 2:51am
scubasteve wrote:
PeakFreak, try on Ebay "kawapartsx" store name for all your 90's kx parts as kidkawie said this is where i got a new airbox from.. Before...
PeakFreak, try on Ebay "kawapartsx" store name for all your 90's kx parts as kidkawie said this is where i got a new airbox from.. Before that they had new OEM handlebars,pipe,plastics etc follow the store links to Kawasaki parts manual and enjoy.
Pricing very reasonable compaired to Aust Kawasaki dealers just shipping kills me a little but you should be OK as theyre in Sweden. Happy Shopping mate !!!!!!!!!
PeakFreakGermany wrote:
I wrote them a mail and got a quick answer, the parts im looking for are sold out.
kawipartsx on ebay is the same company that the link i posted is for, they have all their stock listed on a database. They do have some rare unusual stuff, found some fork outer tubes cheaper than getting them re-anod.
Kidkawie
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Kidkawie 1/14/2013 12:33pm
1/14/2013 12:33pm
If any of you guys are doing a flo green frame I have 3 brand new cans of PJ1 Kawasaki Flo Green paint. I can't ship international though.
EZZA 95B 1/15/2013 11:36pm
1/15/2013 11:36pm
PeakFreakGermany wrote:
[b]Does someone have a idea where i can find a new oem airbox 94-98 KX Airbox? [/b] Got a email from motosport.com I regret to inform...
Does someone have a idea where i can find a new oem airbox 94-98 KX Airbox?

Got a email from motosport.com

I regret to inform you that the following OEM Part #s are no longer available for purchase:

11011-1534-RG ³^CASE-AIR FILTER,S.GRAY

16065-1293_____³HOLDER-CARBURETOR
http://www.kawasakioemparts.com/oemparts/a/kaw/500b2343f8700223e478babb/air-cleaner
Kidkawie
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Kidkawie 1/16/2013 9:10am
1/16/2013 9:10am
PeakFreakGermany wrote:
[b]Does someone have a idea where i can find a new oem airbox 94-98 KX Airbox? [/b] Got a email from motosport.com I regret to inform...
Does someone have a idea where i can find a new oem airbox 94-98 KX Airbox?

Got a email from motosport.com

I regret to inform you that the following OEM Part #s are no longer available for purchase:

11011-1534-RG ³^CASE-AIR FILTER,S.GRAY

16065-1293_____³HOLDER-CARBURETOR
EZZA 95B wrote:
http://www.kawasakioemparts.com/oemparts/a/kaw/500b2343f8700223e478babb/air-cleaner
In that link, the original 94 airbox (cancelled) supercedes to the 98 airbox which is the exact same thing except there's a small notch for the CDI harness. 98 they relocate the CDI to the airbox.
PeakFreakGermany 1/18/2013 10:02am
1/18/2013 10:02am
Does anyone have a picture or like this, where i can see how the cables and wires a located at the 1994 frame. can´t remember and i want it like original.

Pit Row

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Kidkawie
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Kidkawie 1/18/2013 10:11am
1/18/2013 10:11am
There's diagrams in the back of the FSM.
PeakFreakGermany 1/19/2013 1:53am
1/19/2013 1:53am
Kidkawie wrote:
There's diagrams in the back of the FSM.
Whats FSM? Owner Manual? There are only "electronic schematic"
hehe, i know how i have to plug the connections Smile ...i just can´t remeber how laid the cables and wires from the factory. you know what i mean?
BMW_97
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BMW_97 1/19/2013 7:18am
1/19/2013 7:18am
Peak freak where'd u find the blue plastic? !
BMW_97
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BMW_97 1/19/2013 7:48am
1/19/2013 7:48am
PeakFreakGermany wrote:
Wow, thanks Rovalova. I can´t belive it ! Motosports.com has still the Carbholder and the Airbox as well ... i can´t belive it i checked so...
Wow, thanks Rovalova. I can´t belive it !
Motosports.com has still the Carbholder and the Airbox as well ... i can´t belive it i checked so many sources and nobody had these parts. Just ordered a Airbox and Carbholder a few minutes ago.

If you switch your project to the splitfire again. i still have 3 sets of blue sidepanels, i would sell you one set for a very very low price. pm me if you are interested.

Thanks again Rovalova
Peak freak would u sell me a set of the blue plastics. I'm thinking about the 94 bike to but the blue plastic is what is holding ne from moving on
PeakFreakGermany 1/21/2013 3:29am
1/21/2013 3:29am
BMW_97 wrote:
Peak freak where'd u find the blue plastic? !
Hi BMW_97 ,there is a misunderstanding. I haven´t Blue 94 Plastics for sell.
I have 2 Sets of Blue KX 92-93 Sidepanels for sell. They will not fit on a 94-98 KX
Kidkawie
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Kidkawie 1/22/2013 12:55am
1/22/2013 12:55am
Ebay item: 121053613686
Ove
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Ove 1/31/2013 10:38am
1/31/2013 10:38am
This will look so sick when finished! Awesome build thread!
PeakFreakGermany 2/5/2013 6:23am
2/5/2013 6:23am
Ove wrote:
This will look so sick when finished! Awesome build thread!
Thanks Ove !
PeakFreakGermany 2/5/2013 6:35am
2/5/2013 6:35am Edited Date/Time 2/5/2013 6:54am
If anyone will also rebuild a KX125 1994 Splitfire Replica, here´s the chance to make a close step for that project.
i found 2 more sets of the Blue Sidepanels and Rearfenders for the 1994 KX125 and i will sell one set.
i know its a lot money but try to find a set.... took 2 years to find these brandnew sets.

all plastics like white shrouds,front numberplate, green front fender and translucent forkprotectors still available at every Ufo-Dealer/shop

you´ll find still 3 Splitfire Pro Circuit Graphickits at ebay.co.uk
Raz #85
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Raz #85 2/5/2013 1:20pm
2/5/2013 1:20pm Edited Date/Time 2/5/2013 1:20pm
PeakFreakGermany wrote:
sorry, working ebay-link:

KX 125 Plastics Splitfire Pro Circuit
wow,somebody got lucky!! peakfreak as its now nearly definite another set of plastics are'nt gonna come up Sad would you have a colour match/code to get some plastics sprayed? thanks

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