Bike Resto info

rallendude
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2200
Joined
8/17/2006
Location
Adger, AL US
Edited Date/Time 1/26/2012 2:49pm
Hey guys, I love this part of the forum. Particularly the resto projects. Some of you guys need your own web sites to share all the resto stuff you've done.

A while back i got a '96 CR250 given to me in a box in exchange for some motor work on a 450. It sat for a couple of years and I decided to build it. At the time it was going to be something to beat around in the woods on and occasionally take to the track. I always planned on making it look like the '96 that MC rode.

I stripped it down and washed it up and put it all back together. It runs great and is really clean but now I'm wishing I'd gone the full monty on it.

What do you suggest for reclaiming all the old tired stuff like:

Frame paint
Dull rims, spokes, hubs etc
Seat cover
Swing arm and other aluminum parts

I guess I'm wondering do I need to look into buying some sort of media blaster and other tools? I want to do more of these things. What are you most useful tools for you guys like OTP, Newmann, 917 and more.
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rallendude
Posts
2200
Joined
8/17/2006
Location
Adger, AL US
12/8/2009 7:37am
BTW:

Here's the first bike just after I assembled the motor



And here it is after full assembly. I'm happy with most of it but it still needs a lot of work to be called pristine.

cpracing519
Posts
132
Joined
8/27/2009
Location
Jenison, MI US
12/8/2009 8:07am
Nice bike, I am sure you can find most cosmetic stuff like a seat cover and such on ebay and what not. If your redoing the frame, I would powdercoat it. I am working on 2 87 RM125's plus now I picked up a 81 YZ80 to mess with. Talk about too much stuff to do!
rallendude
Posts
2200
Joined
8/17/2006
Location
Adger, AL US
12/8/2009 8:50am
Yeah, I hear you. My problem is I work on race bikes for a large number of racers here. I usually have anywhere from two to eight race bikes in the basement (along with the nine or ten that are mine). So there's no shortage of things to do.

I've got an '86 CR 500 I've been staring at for about 5 years now in the corner. I got it and checked fire. It's probably a good thing it wouldn't fire or I'd have thrown it together and ridden it. I've bought a lot of stuff for it off ebay but never found the time to get started on it.
90rm125
Posts
122
Joined
7/15/2009
Location
Clarks Summit, PA US
12/8/2009 12:57pm Edited Date/Time 12/8/2009 12:58pm
same here ive been trying to finish my '90 rm 125 restore since june but can not find the time to do it. I have boxes of new parts that i bought for it that are just sitting there.

The Shop

newmann
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24443
Joined
4/1/2008
Location
US
12/8/2009 1:21pm
Don't bother with the little suction type sandblasters, too much time to blast anything. Get a pressure pot type blaster. Way quicker! Use #4 or #5 sand to blast frames and other parts you are going to paint.

Find an automotive paint store and have them hook you up with a little reading material. PPG offers P bulletins. A few good paint products to have on hand from PPG would be their epoxy primer and catalyst. Good over all types of metals except magnesium. Does not have to be sanded if you paint over it within 7 days. Mix up what you need. Great stuff. Any automotive paint you use, just make sure it is a catalyzed enamel or urethane and you will be safe from any fliud spills or cleaners.

Cleaning different bare metals, use PPG DX579 metalprep for steel and PPG DX533 Alumiprep for aluminum. Those two products are great to have around. Use them diluted per directions and rinse clean with water.

Do not use a wire wheel on a drill or bench grinder to clean aluminum parts!!!!! Totally fucks up aluminum.

Those are a few that will get you started.
newmann
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24443
Joined
4/1/2008
Location
US
12/8/2009 1:58pm
Some rims, even the silver ones are anodized. That can have an effect on cleaning them up. If not anodized use the alumiprep with a gray scotch brite pad to clean them. Use the scotch brite in one direction only so you keep the correct brushed finish. You can sand out and polish imperfections with aluminum polish. If they get too shiny, use the gray scotch brite to brush it back dull. Use 220 - 600 grit wet sand paper to remove imperfections before polishing.


Spokes? Buchanans stainless spokes. If there is no zinc on them to dull out, then they will never dull out! If you want to keep it original, pull all the spokes and have them clear zinc'd at a metal plating shop. They'll look new again. They do those usually as a minimum batch or by weight so make sure to send all of the bolts , axles and little brackets off the bike with them. Sure does add the final touch to a resto to have all the hardware bright again.
D93
Posts
9
Joined
10/9/2009
Location
Escondido, CA US
12/9/2009 11:43am
Any advise on anodized rims? This stuff is very helpfull! Thanks
newmann
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24443
Joined
4/1/2008
Location
US
12/9/2009 12:20pm
Cleaning up anodized rims or any other anodized aluminum part. First off, if there are any imperfections, scratches or gouges that need to be sanded out or removed the anodizing needs to be removed first. If they are just discolored with no imperfections (not likely) you can just send them out to be re-anodized. The anodizing facility can strip the old color off and the aluminum will basically look new. Any imperfections can then be sanded out. If you are planning on leaving them silver, you may opt to not have them re-anodized. Just leave them bare. You have to finish the aluminum up to a point that it all has the same uniform appearance before having it anodized otherwise it will stand out in the new color. You can leave a nice brushed look on it or you can polish it up. I like a very light brushed finish that's been anodized. Excel rims would be an example of polished aluminum anodizing. Very glossy appearance to it. Probably not the answer you wanted to hear, but there really is nothing that can be done other than stripping and re-anodizing if it is colored.
coolhand
Posts
475
Joined
9/10/2006
Location
Atlanta, GA US
12/10/2009 4:59am
Newman, I have taken oven cleaner to old rims to remove the anodized coating and then polished it with mothers ...came out very good.

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