D shaped rebound clicker rod stuck in fork

hubbardmx50
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This little D shaped rod is stuck. I've worked on these Showa forks a hundred times and have never had this happen. The clicker seemed to be working normal before I took it apart. I turned the clicker all the way out before I started working on it. IMG 2994 4.jpeg?VersionId=qdm5rX5HLMFP6P1py2Jm77oevA9W

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Factor E
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6/10/2026 9:47pm Edited Date/Time 6/10/2026 9:48pm

Pull rod out and take other end apart     Should be able to pull apart w needle nose pliers  Grab flat part

hubbardmx50
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6/11/2026 10:43am

Bump

Anyone? I need to have to this done by this weekend. The clicker seems to be working just fine. Is there any harm in continuing servicing the inner cartridge with that rod still in? I don't see that it would affect anything. 

erik_94COBRA
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6/11/2026 10:53am

Grab the flat part with some needle nose or gently jam a flathead or a Torx bit?

hubbardmx50
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6/11/2026 10:59am

Grab the flat part with some needle nose or gently jam a flathead or a Torx bit?

I tried grabbing it with needle nose. Won't budge. 

The Shop

erik_94COBRA
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6/11/2026 11:03am

Grab the flat part with some needle nose or gently jam a flathead or a Torx bit?

I tried grabbing it with needle nose. Won't budge. 

Thread rebound adjuster back on and try working it around again.  Might just be in a bind. 

Ultimately, probably won’t hurt to leave in place.   But make sure it clicks properly before reassembly. 

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Factor E
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6/12/2026 11:46am

Should be fine to leave in    Blow air in both ends to make nothing is blocked

hubbardmx50
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6/12/2026 12:03pm
Factor E wrote:

Should be fine to leave in    Blow air in both ends to make nothing is blocked

Yeah I left it in. I don't know why I thought it would prevent me from servicing the rest of the cartridge. I don't think these forks have been serviced a long time. The rebound clicker barely turned previously. Now after cleaning and servicing it works like new. 

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