98 kx250 build

jowek70
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109
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2/9/2023
Location
austin, TX US
3/16/2024 5:09am
jowek70 wrote:
 

frame.jpg?VersionId=wh0xpwGIEice2gG01s5YxM6R84jSy8

 

front wheel

Adama9x wrote:

Looking good,it’s the fun part now putting all the clean parts on after all the shit cleaning.

My favorite part.  

1
dirty2286
Posts
1
Joined
3/16/2024
Location
Meridian, MS US
3/16/2024 10:04pm

jowek70 where are you located?

I'm currently building a 98 KX250 also. Do you have any spare parts?

jowek70
Posts
109
Joined
2/9/2023
Location
austin, TX US
3/18/2024 4:50am
dirty2286 wrote:

jowek70 where are you located?

I'm currently building a 98 KX250 also. Do you have any spare parts?

sorry i do not have anything to get rid of yet, once i'm a bit closer i can probably part with some spares.

jowek70
Posts
109
Joined
2/9/2023
Location
austin, TX US
3/27/2024 4:28am

rear

little bit of work done today; engine still in boxes and waiting on lower stem bearing seal and gotta mount tires.

3

The Shop

jowek70
Posts
109
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2/9/2023
Location
austin, TX US
3/29/2024 8:41am

Got a free set of Hoosier tires from a friend so i dropped them off with the wheels to get spun on today; ordered some parts for the airbox and other ends and ends so just waiting on thing to show up.  If the weather stays decent i'm gonna paint up my engine cases and get the last two bearings pulled from the cases.  

jowek70
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Location
austin, TX US
3/29/2024 3:04pm

IMG 4105 1.jpeg?VersionId=Op

3
Inferno
Posts
401
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3/8/2024
Location
Laguna IC
3/30/2024 3:45am

Well done!

The wheels powdercoated looks awesome!

1
jowek70
Posts
109
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austin, TX US
4/1/2024 7:24pm

IMG 4112.jpeg?VersionId=ADCVT3VuwWJOl5T

2
jowek70
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Location
austin, TX US
4/1/2024 7:24pm

IMG 4111 2

3
Adama9x
Posts
14
Joined
2/26/2022
Location
AU
4/2/2024 3:54am

It’s looking way too good to ride.What are you planning to do with it?

1
jowek70
Posts
109
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2/9/2023
Location
austin, TX US
4/2/2024 4:17am
Adama9x wrote:

It’s looking way too good to ride.What are you planning to do with it?

Definitely gonna put some hours on it; everything i've done i can do again if something gets ruined but i'm not super fast anyways haha.

1
jowek70
Posts
109
Joined
2/9/2023
Location
austin, TX US
4/5/2024 4:36am

Didnt think this would be as cool as my last build but i'm really starting to dig it.  Guy sold me the wrong year seat but i found one locally for $75 and i need to start on the engine and decided FMF or PC pipe.

8
jowek70
Posts
109
Joined
2/9/2023
Location
austin, TX US
4/15/2024 12:59pm

Anybody know what part numbers are included in Hot Rods TBK0029?
I'm going to drop my bottom end off at a local shop to get the put together (just the internals as i dont have the special tools) and wondering if its cheaper to order the Hot Rods kit and source the remaining bearings and seals or if i piece meal the bearings/seals from various shops.  
TIA.

https://www.denniskirk.com/hot-rods/transmission-bearing-kit-tbk0029.p1…

not sure how accurate this information is for bearing sizes; wish it listed part numbers....

soggy
Posts
8813
Joined
12/3/2018
Location
UT US
4/15/2024 1:29pm
jowek70 wrote:
Anybody know what part numbers are included in Hot Rods TBK0029? I'm going to drop my bottom end off at a local shop to get the put...

Anybody know what part numbers are included in Hot Rods TBK0029?
I'm going to drop my bottom end off at a local shop to get the put together (just the internals as i dont have the special tools) and wondering if its cheaper to order the Hot Rods kit and source the remaining bearings and seals or if i piece meal the bearings/seals from various shops.  
TIA.

https://www.denniskirk.com/hot-rods/transmission-bearing-kit-tbk0029.p1…

not sure how accurate this information is for bearing sizes; wish it listed part numbers....

Personally I will only use oem bearings and seals in the bottom end of my bikes. Might be slightly more costly in the long run but the peace of mind is worth it. 

4
jowek70
Posts
109
Joined
2/9/2023
Location
austin, TX US
4/24/2024 5:31am

Waiting on bearings to show up and then dropping engine to Tom Zont racing to get the bottom end put together; target date is 5/10/24.  Had a few minor parts show up and going to get the FMF pipe cleaned up this weekend and repack the silencer.  Gotta order a gas cap, stator, fuel lines and possibly a flywheel if this one doesnt clean up well.

should be ripping laps by memorial day.

1
jowek70
Posts
109
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2/9/2023
Location
austin, TX US
5/7/2024 7:43am

Dropping engine off Friday!

In the meantime having the seat recovered and sorting out a few small things, going to try to fit aftermarket pegs from another kawasaki.

jowek70
Posts
109
Joined
2/9/2023
Location
austin, TX US
6/21/2024 4:29am

Got the airbox finished up and the seal bolted on; made a parts list of a few nuts and bolts for the radiators; TZR should have my bottom end back next week; ultrasonic'd the carb; mounted the silencer; polished up the head pipe; brakes are bled; need a stator coil, upper engine mount, figure out my pegs, new grips and get the engine assembled and in the frame and hopefully riding by mid july.

jowek70
Posts
109
Joined
2/9/2023
Location
austin, TX US
7/19/2024 6:22am

Little behind schedule, but got the bottom end back last night and started assembly; waiting on a few seals and gaskets (inner cluch cover gasket had a hole that was about 2" off) and need to polish up the pipe and should be ready to ride by the end of the month.  

1
jowek70
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austin, TX US
7/19/2024 8:08pm Edited Date/Time 7/19/2024 8:08pm

IMG 4368 0.jpeg?VersionId=BkjLt a3DIntOdJZvt9pIMG 4367 1

4
jowek70
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austin, TX US
7/23/2024 5:00am

Clutch came yesterday so i'll be installing that tonight then putting the engine in the frame.  HOping to polish up the FMF exhaust a bit and getting that hung this weekend.  Waiting on stator coil yet and gotta put the carb back together and it'll be ready to fire up.  

jowek70
Posts
109
Joined
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Location
austin, TX US
7/24/2024 6:05pm Edited Date/Time 7/24/2024 6:06pm

In the frame

IMG 4380 0
5
jowek70
Posts
109
Joined
2/9/2023
Location
austin, TX US
9/12/2024 7:48am

Got a few more parts in the mail; waiting on upper engine mount bolts and my reeds/intake.  hoping to have this sorted out soon, keeps getting kicked on the backburner...kids and a wife, right?

2
Glen
Posts
273
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11/26/2010
Location
Rockaway, NJ US
9/12/2024 6:05pm

looking great, keep it up! slow updates are better than no updates

jowek70
Posts
109
Joined
2/9/2023
Location
austin, TX US
9/12/2024 6:15pm Edited Date/Time 9/12/2024 6:16pm

IMG 4438 1IMG 4437 0

3
jowek70
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109
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austin, TX US
10/1/2024 10:01am

all put back together

waiting on new coil, no spark on first start up try

no leaks though and tons of compression, so far so good

heat cycles tomorrow

final.jpg?VersionId=6HaKa xn
6
bonseff
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Frisco, TX US
10/1/2024 10:07am

Looks fantastic

1
jowek70
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109
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austin, TX US
10/1/2024 10:13am

i'm $3k into this, top to bottom complete rebuild.

1
bonseff
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Frisco, TX US
10/1/2024 10:26am
jowek70 wrote:

i'm $3k into this, top to bottom complete rebuild.

It shows. I did a 96 Honda not too long ago and can appreciate your work. Bummer about the spark, hope you get it sorted with just a coil replacement. 

1
Inferno
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Location
Laguna IC
10/1/2024 10:24pm

Well done!👍

1

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