2018-2024 RM-Z450 Service Manual

JpT21101
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8/16/2023
Location
Madisonville, KY, USA

Does anyone have a way for me to get ahold of a 2018+ RM-Z450 Service Manual? I have the owners manual but it has no mention of triple clamp torque, chain slack, valve clearance etc. It would be awful nice to have a copy either digital or physical. I'd be willing to kick somone a few bucks for one, suzuki themselves want $80 but honestly I just don't trust them to actually send me the right thing in a timely manner. Any help would be appreciated.

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1mph
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11/19/2023
Location
Commiefornia, CA, USA
1/14/2024 12:25pm Edited Date/Time 1/14/2024 12:30pm

can't find a free 2018+ one. but chain slack, should be right around 2", chain slide at the front of swingarm, at the end of that chain slide to bottom of chain at the top side, should have a tiny droop to it. too loose, chain may come off, too tight, will put extra stress on engine. something like this

20240114 121742

damn, even on ebay, hard to find manual 🤷 GL

1mph
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Commiefornia, CA, USA
1/15/2024 9:31am

here you go for $19.99, don't know the publisher and if it's good or not.

ebay 2015-2024 digital manual on CD. that's all i found quickly.

rdbs505
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Conroe, TX, USA
1/18/2024 12:40am

The manual that came with my 19 250 was on a disc. If you do a search you'll find multiple instances of people having trouble getting it to open right on the computer (myself included). Best bet imo would be to just go ahead and spend the $ for the paper service manual. I bought mine from partzilla. It's very detailed and well worth it

OwenJakes
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sebree, KY, USA
3/4/2025 11:29am

Bumping this. I am really in need of some information on this bike. How can I get a manual or service manual for this unit? Dealer did not provide.

The Shop

Nairb#70
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Ivoryton, CT, USA
3/4/2025 12:20pm Edited Date/Time 3/4/2025 12:21pm

Any Suzuki dealaer should be able to order it just like it was any OEM part. It has a part # and everything and should be in your nearest Suzuki warehouse. It will ship to the dealer as normal.

OwenJakes
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sebree, KY, USA
3/4/2025 1:12pm
Nairb#70 wrote:
Any Suzuki dealaer should be able to order it just like it was any OEM part. It has a part # and everything and should be...

Any Suzuki dealaer should be able to order it just like it was any OEM part. It has a part # and everything and should be in your nearest Suzuki warehouse. It will ship to the dealer as normal.

I see an owners manual on RMATV and motosport etc but I don't see a service manual. The owners manual is more of an operators manual from what I understand. Things like safety and warm up information but not much for torque and material specs. This is what I'm really needing.

Nairb#70
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Ivoryton, CT, USA
3/5/2025 6:56am

Kawasaki factory service manuals used to cost $26.95 back in the day and were worth every penny.

OwenJakes
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sebree, KY, USA
3/5/2025 7:16am
rdbs505 wrote:
Looks like the part # for the full service manual is 99500-37K00-01E.Found on this website. https://genuinesuzukimanuals.com/cart.asp?rtn=4|2|17Partzilla has it for $80, I couldn't find it...

Looks like the part # for the full service manual is 99500-37K00-01E.

Found on this website. https://genuinesuzukimanuals.com/cart.asp?rtn=4|2|17

Partzilla has it for $80, I couldn't find it cheaper new anywhere else.

https://www.partzilla.com/product/suzuki/99500-37K00-01E

 

Thank you so much! I searched so many times and came up short. Great find!

1
rdbs505
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Conroe, TX, USA
3/5/2025 12:07pm
Nairb#70 wrote:

Kawasaki factory service manuals used to cost $26.95 back in the day and were worth every penny.

Yea even at 80 I thought the oem Zook manual was worth it. I was surprised how detailed it is. Only thing that sucked was the binding started to come apart after 2 weeks. I had to pull each page out individually and transfer to a binder.

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