2008 yz125

Fresh
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Fresh 8/10/2017 2:06am
8/10/2017 2:06am Edited Date/Time 8/21/2017 1:07pm
Got a little bit done tonight, parts shouldn't be far away

Linkage, swimgarm and shock are all installed

Rear master cylinder





Just waiting on the head stem bearings to start the front end. I've also got some black excel rims for the wheel set. I'm going to try out a Galifer 270mm oversized front brake, see if it, along with the stainless steel braided brake line, can sort out the soft-ish front brake. That's about all until the parts rock up
TrailDigger 8/10/2017 5:20am
8/10/2017 5:20am
Fresh wrote:
Got a little bit done tonight, parts shouldn't be far away [img]https://p.vitalmx.com/photos/forums/2017/08/10/209078/s1200_IMG_4778.jpg[/img] Linkage, swimgarm and shock are all installed [img]https://p.vitalmx.com/photos/forums/2017/08/10/209079/s1200_IMG_4779.jpg[/img] [img]https://p.vitalmx.com/photos/forums/2017/08/10/209080/s1200_IMG_4780.jpg[/img] Rear master cylinder [img]https://p.vitalmx.com/photos/forums/2017/08/10/209081/s1200_IMG_4781.jpg[/img] [img]https://p.vitalmx.com/photos/forums/2017/08/10/209082/s1200_IMG_4782.jpg[/img]...
Got a little bit done tonight, parts shouldn't be far away

Linkage, swimgarm and shock are all installed

Rear master cylinder





Just waiting on the head stem bearings to start the front end. I've also got some black excel rims for the wheel set. I'm going to try out a Galifer 270mm oversized front brake, see if it, along with the stainless steel braided brake line, can sort out the soft-ish front brake. That's about all until the parts rock up
The oversized rotor and SS line will make a HUGE difference. I would also see about converting to a Honda master cylinder and brakeline routing if you can.
Fresh
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Fresh 8/10/2017 7:21am
8/10/2017 7:21am
Fresh wrote:
Got a little bit done tonight, parts shouldn't be far away [img]https://p.vitalmx.com/photos/forums/2017/08/10/209078/s1200_IMG_4778.jpg[/img] Linkage, swimgarm and shock are all installed [img]https://p.vitalmx.com/photos/forums/2017/08/10/209079/s1200_IMG_4779.jpg[/img] [img]https://p.vitalmx.com/photos/forums/2017/08/10/209080/s1200_IMG_4780.jpg[/img] Rear master cylinder [img]https://p.vitalmx.com/photos/forums/2017/08/10/209081/s1200_IMG_4781.jpg[/img] [img]https://p.vitalmx.com/photos/forums/2017/08/10/209082/s1200_IMG_4782.jpg[/img]...
Got a little bit done tonight, parts shouldn't be far away

Linkage, swimgarm and shock are all installed

Rear master cylinder





Just waiting on the head stem bearings to start the front end. I've also got some black excel rims for the wheel set. I'm going to try out a Galifer 270mm oversized front brake, see if it, along with the stainless steel braided brake line, can sort out the soft-ish front brake. That's about all until the parts rock up
TrailDigger wrote:
The oversized rotor and SS line will make a HUGE difference. I would also see about converting to a Honda master cylinder and brakeline routing if...
The oversized rotor and SS line will make a HUGE difference. I would also see about converting to a Honda master cylinder and brakeline routing if you can.
I'm not too heavy on the front, I will see how this setup goes and then make a judgement from there
Fresh
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Fresh 8/16/2017 4:39am
8/16/2017 4:39am
Parts arrived!

Got a few bits hooked up tonight









Still got a few more to go on. Also gotta get the wheel set done, not looking forward to unlacing then lacing the new rims up, but I know it will be worth it!

The Shop

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Fresh
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Fresh 8/16/2017 4:40am
8/16/2017 4:40am
How she sits now

Fresh
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Fresh 8/21/2017 1:05pm
8/21/2017 1:05pm

Unlaced the front tonight, managed to avoid damaging any spokes

The black excels look so much better and I'm glad I went with them. The 270mm oversized rotor looks great too

Zesiger 112
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Zesiger 112 8/21/2017 1:22pm
8/21/2017 1:22pm
Looking good.
Mike_Frisk 8/22/2017 3:36pm
8/22/2017 3:36pm
Love this build. Just started my own YZ125 build and this was very inspiring. Good work!
Fresh
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Fresh 8/23/2017 1:57am
8/23/2017 1:57am


Front has been trued and has a new tyre fitted! Having a little trouble unlacing the rear but I'm sure I'll get it done
Fresh
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Fresh 8/23/2017 1:59am
8/23/2017 1:59am
Mike_Frisk wrote:
Love this build. Just started my own YZ125 build and this was very inspiring. Good work!
I've been looking through your thread. Looks like you've got a good plan and a half decent starting point! They're great fun to work on
Mike_Frisk 8/23/2017 3:42am
8/23/2017 3:42am Edited Date/Time 8/23/2017 3:44am
Mike_Frisk wrote:
Love this build. Just started my own YZ125 build and this was very inspiring. Good work!
Fresh wrote:
I've been looking through your thread. Looks like you've got a good plan and a half decent starting point! They're great fun to work on
Thanks man, yeah my starting point is beat but since I'm planning on changing most parts and spending a lot of hours on it I don't mind too much. On top of that it was hard finding one at all. I also kind of like the idea of fixing a "dead" bike up instead of "f&%¤g up" a mint one Wink

Anyways, this is about your bike and I will for sure follow your thread, very cool so far!
Fresh
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Fresh 8/31/2017 6:16pm
8/31/2017 6:16pm
So I got the rear wheel unlaced when I ran into some trouble. The rear wheel I ordered was an 18 inch, I need a 19. I also ordered a 14 tooth front sprocket, needing a 13. In my haste and excitement, I accidentally ordered these wrong parts. BTO are being really helpful so far, and hopefully the parts can be exchanged for the correct ones. So a slight hold up but it should get a bit smother here on out
Fresh
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Fresh 8/31/2017 10:19pm
8/31/2017 10:19pm


Sorted out some screws for the power valve cover


I personally think they look great!
Fresh
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Fresh 9/1/2017 2:36am
9/1/2017 2:36am


So how she sits now, I'm getting a little bit done every now and then. And it's starting to shape up which is great!
Fresh
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Fresh 9/1/2017 7:19am
9/1/2017 7:19am
gunters96lt1 wrote:
nice build
Thanks man, I'm enjoying it so far, stressful but enjoying it!
Fresh
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Fresh 9/3/2017 3:48am
9/3/2017 3:48am
Took some measurements tonight, out of curiosity. It would be nice to know total weight savings all round but I didn't have the bike weighed last time it was complete

JT 49t steel rear sprocket:


Renthal 50t TwinRing aluminium rear sprocket:

Pretty nice save right there
Miecugow
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Miecugow 9/3/2017 11:30am
9/3/2017 11:30am Edited Date/Time 9/7/2017 7:04pm
Looks like a lot of good work :-) I buy exalted orbs at https://odealo.com

Pit Row

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Fresh
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Fresh 9/9/2017 4:08am
9/9/2017 4:08am
Had to tap out a few threads that had a thick powder coat over them, other than that I've just been working on finer details, like cable routing and cleaning up bolt heads


Fresh
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Fresh 9/17/2017 4:51pm
9/17/2017 4:51pm


Got the airboot off of the old airbox. It's ready to go onto the 2015- airbox for the re styled plastics kit.
Fresh
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Fresh 10/17/2017 8:46pm
10/17/2017 8:46pm
Build has been really slow lately, I fractured a wrist and have been off work. Once I pay return shipping my replacement rim and other little bits will be on their way

I have a little question for anyone with experience with the arc flex lever and nissin master cylinders, I'm having trouble with the fitment. I can't seem to get the push rod in behind the roller and I can't help but think something's wrong, can anyone help
thereal87
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thereal87 10/18/2017 2:47am
10/18/2017 2:47am
Have you tried with the push rod the other way around,
Fresh
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Fresh 10/18/2017 3:27am
10/18/2017 3:27am
thereal87 wrote:
Have you tried with the push rod the other way around,
I did, still couldn't fit it and I didn't like the idea of it
thereal87
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thereal87 10/18/2017 7:18pm
10/18/2017 7:18pm
thereal87 wrote:
Have you tried with the push rod the other way around,
Fresh wrote:
I did, still couldn't fit it and I didn't like the idea of it
Bummer mate, I forgot how or if I had any troubles with my ARC lever on my yz 250. I just put one on my yz125 but I've got a 2014 crf master cylinder on there for improved braking
Fresh
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Fresh 10/18/2017 9:58pm
10/18/2017 9:58pm
I'm at a bit of a loss with what to do, it seems the push rod is just way to long to sit in behind the roller, I'm starting to think it's the wrong lever
JMFNB
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JMFNB 10/20/2017 5:36am
10/20/2017 5:36am
Fresh wrote:
Had to tap out a few threads that had a thick powder coat over them, other than that I've just been working on finer details, like...
Had to tap out a few threads that had a thick powder coat over them, other than that I've just been working on finer details, like cable routing and cleaning up bolt heads


FRESH! Whats up man, bike is looking great! I am in the middle of an 06 yz 125 build myself. Just got the frame/sub/swingarm back from PC. I am looking for the small black cover for the linkage/shock hole on the swingarm. The stock is gray and just doesn't jive with the new color scheme. If you happen to find one let me know and Ill do the same. Thanks
Fresh
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Fresh 10/20/2017 8:00am
10/20/2017 8:00am
Fresh wrote:
Had to tap out a few threads that had a thick powder coat over them, other than that I've just been working on finer details, like...
Had to tap out a few threads that had a thick powder coat over them, other than that I've just been working on finer details, like cable routing and cleaning up bolt heads


JMFNB wrote:
FRESH! Whats up man, bike is looking great! I am in the middle of an 06 yz 125 build myself. Just got the frame/sub/swingarm back from...
FRESH! Whats up man, bike is looking great! I am in the middle of an 06 yz 125 build myself. Just got the frame/sub/swingarm back from PC. I am looking for the small black cover for the linkage/shock hole on the swingarm. The stock is gray and just doesn't jive with the new color scheme. If you happen to find one let me know and Ill do the same. Thanks
I'm in the same predicament dude! I was thinking of just spray painting they stock grey coloured units black. Of course it would look a million times better if it was a black plastic from manufacturer, but I don't know where to find any!
TrailDigger 10/20/2017 8:30am
10/20/2017 8:30am
Fresh wrote:
I'm in the same predicament dude! I was thinking of just spray painting they stock grey coloured units black. Of course it would look a million...
I'm in the same predicament dude! I was thinking of just spray painting they stock grey coloured units black. Of course it would look a million times better if it was a black plastic from manufacturer, but I don't know where to find any!
Dye them in a sauce pan with RIT Dye.

They make a black color called "graphite" that can be found at any walmart and makes it dark black.

You can do your ignition cover as well as the front brake cable guide to turn them dark black.

I can post pictures of how they'll turn out if you'd like?
drumheller34 10/20/2017 10:30am
10/20/2017 10:30am
Fresh wrote:
I'm at a bit of a loss with what to do, it seems the push rod is just way to long to sit in behind the...
I'm at a bit of a loss with what to do, it seems the push rod is just way to long to sit in behind the roller, I'm starting to think it's the wrong lever
I thought the same thing. The roller is a very tight fit
thereal87
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thereal87 10/20/2017 2:17pm
10/20/2017 2:17pm
If your after a black front brake line guide or rear caliper guard/ disc guard just order the 2015+ as they are black and direct fit

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