1982 yz125 crankcase help?

Edited Date/Time 7/18/2013 2:13pm
i have 2 1982 yz 125s and for some reason both of the bikes have worn down cases where the bearing rubbed on them. the cases are destroyed and they are both destroyed on the same side (clutch side) i do not know why this happend but i think we are going to try and fix it by making a plug on a laith and bore out the case so the plug fits the same size as the case. is this a good way to fix something like that or should i try welding it
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RiV
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7/17/2013 1:37pm Edited Date/Time 7/17/2013 1:38pm
The few I have had repaired were done by resleeving back to the
proper i.d. interference fit of the original, best ones I received had
brass inserts in it. You could do a plug like you say or machine it to
say 1mm of desired i.d., install it and finish machine the i.d.

I believe its a better way to go over welding........
7/17/2013 7:06pm
my dad used to be a machinist so we can make everything but is it a common thing to happen because it happened on both my yz 125s
and you said the same thing that my dad was saying
RiV
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7/18/2013 8:19am
Not sure about the 82 YZ, but common to some bikes, especially ones that did not
have a steel insert into the case but only the aluminum. Some bikes quite common,
like a Suzuki Lt 500 (Quadzilla)-lots of vibes on fairly small main bearings.
Sounds like your in good hands with your your Father involved!
7/18/2013 12:12pm
RiV wrote:
The few I have had repaired were done by resleeving back to the proper i.d. interference fit of the original, best ones I received had brass...
The few I have had repaired were done by resleeving back to the
proper i.d. interference fit of the original, best ones I received had
brass inserts in it. You could do a plug like you say or machine it to
say 1mm of desired i.d., install it and finish machine the i.d.

I believe its a better way to go over welding........
what do you think is the best metal to use for a insert
you said brass worked the best for you but would it work good if i used steel or aluminum (i dont know about aluminum because i dont want the same thing happening)
and do you mean bore the case as big as you can safely make it and then basically make it like a cast iron cylinder but put the bearing inside
and what kinds of bikes has this happened to you with?
I've been working on these bikes for a long time so i want it done good

The Shop

RiV
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Midvale, UT, USA
7/18/2013 12:34pm
The brass is pretty easy to machine and may dampen vibration better on larger
displacement bikes but it gets fairly expensive in the diameter you would need.
I would not make it too large, I see no reason to make it more than about 3mm
thick per side and steel is fine-should be more durable.
Older Rm 125's & 100's had the lh main bearing loose its fit quite
often, have had transmission bearings re-fitted as well. Just my opinion but it
seems pretty common for people to drive the old main bearings out with cold
cases, this can easily lose the fit quickly-especially if someone drives one IN
cold and gets it crooked at the start........bad news.
You may check the dimensions on your bearing, the simplest way would be if a
standard bearing had the same id & thickness but a couple mm larger o.d. :-)
7/18/2013 12:44pm
ok but it doesnt mater about the price of the metal because we have a barn full of metal to use and we have lots of brass and steel solid cylinders to use.
the 1 thing we need that we are getting within this month i think is a laith.
what do you recommend as the best
if you can slide the transmission bearing in and out of the case should you fix that to
RiV
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90
Joined
2/7/2013
Location
Midvale, UT, USA
7/18/2013 2:13pm
Most transmission bearings like that are happy with some red stud & bearing loctite,
the transmission ones I've had repaired were major failures....like loss of oil & not
knowing until toooo late.
10/9/2016 11:22am
Can anyone help with a clutch basket for my yz125 82. Mine has broken fingers on it and wondered if a later 1 would fit.

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