2003 KLX 110

Daniel816
Posts
227
Joined
4/22/2012
Location
Winnemucca, NV, USA
Ok so even though this won't be a trick factory build bike build I hope I can catch some interest and you guys are cool with this being here. I picked up this 2003 110 for $80 shipped to my house about a month ago. I couldn't decide what way I wanted to go. 1. Flip it and sell it. 2. Dad cruiser to chase my little one around if he wants to ride. 3. Full blown pitbike. Well I've decided on a mix of option 2 and 3! So sit back crack a cold one, turn up the metal tunes and enjoy!

This is how I bought her...


This is the end goal...


I got her on the lift for a tear down and inspection and wow! Here's the list so far...



I got the engine out and I'll be starting there. The spark plug was held-coiled in, and as far as I can tell all the parts are still from the day it was built! I was on babysitting duty too so we took the time for some quality engine teardown and learning time!
|
Daniel816
Posts
227
Joined
4/22/2012
Location
Winnemucca, NV, USA
11/11/2016 4:41pm
And the rest of the pics!













Hopefully this is a fun build, please chime in with any tips or tricks from r the 110 and I'll update whenever I do any significant work!
ed921reyes
Posts
288
Joined
11/2/2016
Location
Las Vegas, NV, USA
11/11/2016 5:16pm Edited Date/Time 11/11/2016 5:17pm
I also have a 2004 drz 110 that i need to redo. just all thos little things they need adds up. waiting for the holidays to be over to start on mine.
what are you doing for suspenion?
i want to throw a light on mine also
11/11/2016 8:24pm
Dang good price, I love pitbike builds! I miss my 110 lol
Will be following!
11/12/2016 5:05am
This thing is gonna be so sick

The Shop

Daniel816
Posts
227
Joined
4/22/2012
Location
Winnemucca, NV, USA
11/12/2016 10:14am
ed921reyes wrote:
I also have a 2004 drz 110 that i need to redo. just all thos little things they need adds up. waiting for the holidays to...
I also have a 2004 drz 110 that i need to redo. just all thos little things they need adds up. waiting for the holidays to be over to start on mine.
what are you doing for suspenion?
i want to throw a light on mine also
I'm not sure yet on suspension, in the front I've heard of using a KX 65 front end but I think I may just go with stiffer springs up front and an Ishock set up in the rear.
Gooose
Posts
76
Joined
4/9/2014
Location
Eatonville, WA, USA
11/13/2016 11:49pm Edited Date/Time 11/13/2016 11:50pm
Kx65 forks require a bearing kit from paxracing steering stem swap or specific clamps for the conversion. 02-03 kx65 forks are 2" shorter than 04+ but both taller than stock 110 forks so you'd have to address the rear end to get it to sit right.

You can also throw 04-11(I believe are the years) ktm65 (marzocchi 110 forks, same thing) forks on with basically the same mods and issues as Kx forks.

Good buy for $80 though. Stock head should ne pretty easy to find if ur going with a replacement. If not I'd check out tb parts head. Similar to Takegawa roller rocker head. But you'll need a new piston for bigger valved head.

Looks like a fun project you have ahead of you.
Buckit
Posts
97
Joined
1/1/2016
Location
USA
11/15/2016 8:46am
nice score for $80!

The centrifugal clutch hub that's in those early motors was not the greatest, it would be best to update to a 1 piece unit as seen in 05+ models, and if you are going any bigger CC wise, or plan to later, and 08+ output shaft is always a good idea.

I have a bunch of stock heads, and stock engine parts, shoot me a PM or email and I will see what I can help you out with!

For suspension, a lot of guys are running (1) stiff spring and 1 stock one to give it a little more plushness vs all resistance that comes with both springs in. For the rear shock the china DNM is not a bad option, elka if you have the budget or a Works or Race tech is middle of the road.

I restored these 2 over the summer to sell them, the hardest part was the guy that came and bought the stock one with brand new oem plastics/graphics, pushes it into his truck and lays it on it side, running a huge gouge into the shroud and number plate and tore the graphics almost completely off.... all I could do was say wow lol!

cool project will be following for sure!







ferg722
Posts
219
Joined
6/21/2016
Location
Pitt, PA, USA
11/15/2016 3:59pm



Came across these other day

Post a reply to: 2003 KLX 110

The Latest