1986 Kawasaki KX80

mumawalde
Posts
82
Joined
4/24/2020
Location
USA
8/30/2020 6:44pm
I purchased the 4 3/4" tool. It was plenty for the job and I am not usually clamping on very large diameter fittings which would require the bigger tool.

I probably could have made one, but I figured I'd splurge.

here is a pic:


mumawalde
Posts
82
Joined
4/24/2020
Location
USA
8/30/2020 6:51pm
@Pgd09yz450

Thanks!

I just used Rust-Oleum primer and paint on the engine, nothing special. I did some looking at their website and found that the temp range seemed high enough, but not super high. I'm not sure how often this bike will run after this rebuild anyway.

One thing that has worked great for me is their acid-etch primer. For aluminum it is a must, and for other parts you can get down to bare metal it really helps. For some of the deeper scratches, or if I want a nice surface finish I use filler primer as well.

Also, this isn't the first time I've used rust-oleum primer and paint on an engine, and it held up in the past, so I tried it again.
8/31/2020 2:38pm
mumawalde wrote:
@Pgd09yz450 Thanks! I just used Rust-Oleum primer and paint on the engine, nothing special. I did some looking at their website and found that the temp...
@Pgd09yz450

Thanks!

I just used Rust-Oleum primer and paint on the engine, nothing special. I did some looking at their website and found that the temp range seemed high enough, but not super high. I'm not sure how often this bike will run after this rebuild anyway.

One thing that has worked great for me is their acid-etch primer. For aluminum it is a must, and for other parts you can get down to bare metal it really helps. For some of the deeper scratches, or if I want a nice surface finish I use filler primer as well.

Also, this isn't the first time I've used rust-oleum primer and paint on an engine, and it held up in the past, so I tried it again.
Great tips in building an 85 cr250 defiantly gonna use some of the painting tips also learned to ride on a kx80 way back
JonnyMac
Posts
3
Joined
3/25/2021
Location
Fullerton, CA, USA
5/17/2021 9:50pm
Where did you get the piece of rubber that hugs the shock resivor to the frame? also, what petcock ended up working?? THANK YOU GREAT JOB on the build!

The Shop

mumawalde
Posts
82
Joined
4/24/2020
Location
USA
5/18/2021 6:29am
petcock: https://www.amazon.com/gp/product/B076WZ49QQ/ref=ppx_yo_dt_b_search_asi…

As for the spacer between the shock reservoir and the frame, I designed something then 3D printed that part and painted it. I couldn't find an off-the-shelf, good-condition one anywhere. I'd be happy to provide the stl file to be printed. Just dm me if you'd like it.

thanks
JonnyMac
Posts
3
Joined
3/25/2021
Location
Fullerton, CA, USA
5/18/2021 6:13pm
For some odd reason it wont let me DM you. Ive been trying but the robot catch isnt working. Can you send me a a DM with your email or something and i will reach back out.
JonnyMac
Posts
3
Joined
3/25/2021
Location
Fullerton, CA, USA
5/19/2021 7:00pm
Tried to DM again today... not working.
mumawalde
Posts
82
Joined
4/24/2020
Location
USA
11/21/2024 4:43pm

Better late than never??

I never finished posting the final pics of this build.

Here are some pics of the completed bike. IMG 4873IMG 6921IMG 6924.jpg?VersionId=h0qOLQ4 jo3signal-2024-11-21-174839

5
mumawalde
Posts
82
Joined
4/24/2020
Location
USA
11/21/2024 4:44pm

and a final before and afterbefore 0IMG 6924 0.jpg?VersionId=wdqws42LbduE92mR1nK OFb

7
Banana_oil
Posts
534
Joined
10/20/2011
Location
Gothenburg, SE
11/23/2024 12:00am

It looks fantastic, great work! How does it run?

11/23/2024 5:17am

Awesome build 

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