05 RMZ250 engine issues after rebuild

JoeWV
Posts
183
Joined
7/5/2019
Location
Hurricane, WV, USA

My son is trying to get this bike back running. He picked it up cheap because the previous owner couldn’t get running. The guy said it was recently rebuilt and from we’ve seen it looks like it has been.  Problem is it will start up fine on first or second kick, and idles fine but when give it gas it just sputters and backfires.  He’s went through the carb and cleaned everything out several times and confirmed jets are correct (stock sizes) and the diaphragm pump is good and functional.  When it idles it sprays oil from the breather and we’ve noticed it’s pushing air out of the side cover hole where the stator wires are coming through. We think the stator is aftermarket, likely a cheap one from the way it looks. All valves are shimmed and check out in spec.  

Any ideas or help would be greatly appreciated. 

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Factor E
Posts
983
Joined
9/22/2011
Location
So Cal, CA, USA
9/22/2024 5:44pm
IF YOU GETTING AIR FROM SIDE COVER PROB BAD CRANK SEAL
JoeWV
Posts
183
Joined
7/5/2019
Location
Hurricane, WV, USA
9/23/2024 6:18am

That doesn’t sound good. Is there any way to test for this, or just have to tear it down?

AssangeMX
Posts
511
Joined
3/12/2024
Location
Belmarsh, CA, USA
9/23/2024 7:00am

The 2005 had uneven cases and care was needed ro torque down the cylinder without it pulling air.

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