CRF250r '20 - new clutch - sketchy 1->2 shift. Why?

8500rpm
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I changed clutch packge, clutch plates/friction, new springs etc. Not Honda OEM, but DP Brakes clutch kit.

Everything installed fine, new oil, whole bike is in excellent condition with 50h on the clock, BUT, after changing the clutch 'kit' I notice now that shifting from first to second many times (at least 50% of times) gets me in neutral. Generally the feel is good, it's nice click sounds (when correct shifting occurs) etc, but when in first shifting to second many times a 'strong' pull of the shift lever will not get it into second but in neutral.

2-3-4 absolutely no problems, work flawlessly, also from third to second, but first to second is the issue.

Can I have done anything wrong? What can go wrong, I followed all instructions and it was very straight forward. Hmmm...

When putting the bike on the stand and shifting with my hand from 1 to 2nd, it does feel like an unusual long pull to get it to 2nd. I would claim (but could be wrong) that before a much shorter 'nudge' of the lever got it into second.

Any experience, ideas? Good advice? (as in title, it's a 2020 CRF250r)
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8500rpm
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517
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12/31/2020
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SE
3/23/2021 7:05am
....so now after some more testing, I cannot find anything, but I notice that the shifting works well with the following

1) I keep the shift lever up for a bit longer, seems like 2nd gear engages then
2) I don't use clutch at all

so, either it's in my head, but the way I shifted before, very quick pull of cluth lever and tiny blip on shift lever upwards produced the shift from first to second doesn't hold true any longer.

Could the above be due to different clutch platets/friction plates? I.e, they behave a bit differently?

So all in all, doesn't seem to be a big problem, but it's not like before at least.
afk66
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Mechanicsville, MD US
3/23/2021 8:59am
Is your clutch lever adjusted correctly with the right amount of free play?

Check that and break it in a little and see if it starts to feel better. Different clutches / setups will have a different feel (More grabby, etc).
Paw Paw 271
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Benton, LA US
3/23/2021 9:26am
The3 throw of the shifter has nothing to do with the clutch.

Paw Paw
Falcon
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Menifee, CA US
3/23/2021 10:13am
If your clutch was slipping before, it could be that there was less load on the transmission and it felt like the gears shifted more easily. I'm stretching here, because your gears should change even under full acceleration anyway.

Are there any other possible reasons for your changed perception of the shifting? Different brand of oil? New boots? Did you move the shifter?

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