97 cr125 clutch issue

Khurd94
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Hales Corners, WI, USA
Khurd94
Edited Date/Time 6/13/2012 8:19am
So, I have been working on a 97 cr125, it was in pretty bad shape when I got it but have been restoring it through the winter, The issue I am having is that pulling in the clutch will not disingage the motor/trans.....bike has a new cable(which is lubed), has a new clutch w/springs (30% stiffer than stock) I will put the bike in first (motor off) and cant move it with the clutch fully ingaged. also if the bike is in gear and I pull in the clutch the bike will lurch forward. I have tinkerd with the cable adjustment but no matter haw much I have it tapped out it still will not disingage. please help me out, thanks a ton, Khurd94
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Khurd94
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6/11/2012
Location
Hales Corners, WI, USA
Khurd94 6/11/2012 8:21pm
6/11/2012 8:21pm
Just to add, the cable is a motion pro....dont know if it matters.
grumpy171
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4/21/2012
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Boyd, TX, USA
grumpy171 6/11/2012 8:49pm
6/11/2012 8:49pm
Sounds like the clutch basket or inner hub is grooved?
Khurd94
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6/11/2012
Location
Hales Corners, WI, USA
Khurd94 6/11/2012 8:50pm
6/11/2012 8:50pm
Also could the plates be stuck together? My dad is the one who installed them and he hasnt replaced a clutch since 85? hahah but i do trust him and his machanic skills.
Khurd94
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Hales Corners, WI, USA
Khurd94 6/12/2012 5:02am
6/12/2012 5:02am
yes I have tried both, the adjustment directly on the perch and the cable adjustment about 6in down the cable. still nothin.

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Khurd94
Profile picture for user Khurd94
Posts
6
Joined
6/11/2012
Location
Hales Corners, WI, USA
Khurd94 6/13/2012 8:19am
6/13/2012 8:19am
we have a complete manual for the bike and will look into it, I also think the cable is too long, but I trusted motosport lol. will take the clutch apart over the weekend and will have a look. thanks for the help. by the way what are some fixes for plates stuck together?

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