tc/sx 250 power valve rod removal?

rollin64caddy
Edited Date/Time 3/8/2019 10:10am
hi guys I have my clutch case off and I need to remove the rod for the power valve. it looks like you pry it off. I've had a good amount of force on it but it wont pop off and I'm afraid i'll start bending things if I put too much force into it. the manual doesn't give any procedure for it. Anyone had theirs off?
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BR8ES
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BR8ES 3/7/2019 6:30pm
3/7/2019 6:30pm Edited Date/Time 3/7/2019 6:31pm
just below the ball is a retainer clip. Carefully pull that that back with a pick and it will slide around.
1
rollin64caddy 3/7/2019 6:59pm
3/7/2019 6:59pm
Holy shit that clip went flying. Luckly found it though. Thanks, you the man! Im in the middle of doing the long bolt mod on the idler gear.
1
BR8ES
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BR8ES 3/7/2019 7:24pm
3/7/2019 7:24pm
Glad to help. Too late now, but probably could have just pulled the clutch hub to get to it. Just glad you are pro acting though!

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Tomok
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Tomok 3/7/2019 8:22pm
3/7/2019 8:22pm
Stick a rag in the cases around the rod in case you drop the clip on assembly.
rollin64caddy 3/7/2019 8:40pm
3/7/2019 8:40pm
BR8ES wrote:
Glad to help. Too late now, but probably could have just pulled the clutch hub to get to it. Just glad you are pro acting though!
Can you get that off by pulling only the outter clutch cover?
BR8ES
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BR8ES 3/8/2019 7:05am
3/8/2019 7:05am
BR8ES wrote:
Glad to help. Too late now, but probably could have just pulled the clutch hub to get to it. Just glad you are pro acting though!
rollin64caddy wrote:
Can you get that off by pulling only the outter clutch cover?
Probably too late to answer... but you have access just by pulling the clutch basket/outer cover. Too late now to turn back, just be glad you did it. It's all I did when I did mine.
rollin64caddy 3/8/2019 9:05am
3/8/2019 9:05am
Fack. A 2 hour project turned into a 2 afternoon project. Oh well. Lesson learned and experienced gained. Thanks again. Cheers.
BR8ES
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BR8ES 3/8/2019 10:09am
3/8/2019 10:09am
rollin64caddy wrote:
Fack. A 2 hour project turned into a 2 afternoon project. Oh well. Lesson learned and experienced gained. Thanks again. Cheers.
It's ok, better than starting a thread about broken cases and dealing with that time loss.

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