Posts
19
Joined
8/28/2018
Location
NO
Hi guys,
I have a Suzuki rmz 250 2013. A couple of months ago i experienced some clutch problems. The bike didn't wanna go into neutral while running, and it was also "walking" when in gear with clutch pulled in. So it looked like the clutch was not fully disangaging. The issues got worse over time.
After some research online I found out that these symptoms most likley indicate a notched clutch basket. I opened up the clutch, and indeed, found a pretty badly notched both inner and outer basket. So i replaced them both with more solid parts: 7075T6 alloy billet basket and hub. I also replaced the clutch springs with some hevy duty springs to make the clutch last longer. The fiber and driven plates were still in good contidion so I let those be.
After I finished installing the new clutch parts and tested the bike, I got pretty dissapointed. The issues were still there. The bike was maybe a little bit easier to get into neutral while running, and the creeping was not as bad as it used to be, but still not near how its supposed to be. When the bike is off, in gear with clutch pulled in, its almost impossible to push it forwards. Also, sometimes it jumps out of neutral into gear, like if it wasnt properly in neutral in the first place.
So yeah im pretty confused. Thought the issues would be gone by now. Anyone know what the problem(s) may be?
I have a Suzuki rmz 250 2013. A couple of months ago i experienced some clutch problems. The bike didn't wanna go into neutral while running, and it was also "walking" when in gear with clutch pulled in. So it looked like the clutch was not fully disangaging. The issues got worse over time.
After some research online I found out that these symptoms most likley indicate a notched clutch basket. I opened up the clutch, and indeed, found a pretty badly notched both inner and outer basket. So i replaced them both with more solid parts: 7075T6 alloy billet basket and hub. I also replaced the clutch springs with some hevy duty springs to make the clutch last longer. The fiber and driven plates were still in good contidion so I let those be.
After I finished installing the new clutch parts and tested the bike, I got pretty dissapointed. The issues were still there. The bike was maybe a little bit easier to get into neutral while running, and the creeping was not as bad as it used to be, but still not near how its supposed to be. When the bike is off, in gear with clutch pulled in, its almost impossible to push it forwards. Also, sometimes it jumps out of neutral into gear, like if it wasnt properly in neutral in the first place.
So yeah im pretty confused. Thought the issues would be gone by now. Anyone know what the problem(s) may be?
Good luck!
Also mentioned.... Bad clutch disk and steeles as well as the oil selected. All have a big effect on the clutch drag.
Paw Paw
The Shop
I'll try to replace fiber and metal plates and see it that helps.
Also check the pressure plate to see if the springs put a groove in it.
Also check the end piece the push rod sits in.
If slightly bent, the push rod will not let the clutch disengage properly when you pull in the lever.
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