How to remove ktm 250f gears off of shafts 2016

ktm-5
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9/4/2017 1:12pm Edited Date/Time 9/29/2017 11:28am
I have been bitten by the tranny bug, having issues removing third gear off of shaft. Here is a pic. how does that little clip thingy come off? Also does anyone know I'd the new gears are better or not? I think I'm going to look into the factory tranny

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ktm-5
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9/5/2017 11:20am
Nevermind I got it
d394
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9/27/2017 5:52pm
ktm-5 wrote:
I have been bitten by the tranny bug, having issues removing third gear off of shaft. Here is a pic.[img]https://p.vitalmx.com/photos/forums/2017/09/04/212884/s1200_150455550701018941306.jpg[/img] how does that little clip thingy...
I have been bitten by the tranny bug, having issues removing third gear off of shaft. Here is a pic. how does that little clip thingy come off? Also does anyone know I'd the new gears are better or not? I think I'm going to look into the factory tranny

Did you find any info on updated/stronger gears? My fc250 tranny just let go this week.
ktm-5
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9/27/2017 8:19pm
Yes 3rd gear no longer has the holes in it. I was told this is what the 2018 bikes will have. I replaced 2nd gear also which was superceded but it still has the holes in it, so hopefully they have a new hardening process. I was told 3rd gear was the main problem which broke everything else, what gear did u break?



Karza
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FI
9/29/2017 11:28am
Hi! i broke from mainshaft 4th idler gear, sliding 3 and countershaft 5 sliding gear and 3 idler gear, after KTM was done the first gearbox warranty upgrade! i only ride it 30 hours.....no warranty anymore they say.

What spare part number you have in new 2nd gear?

Mine 3rd whats in your picture ends number 100 not 200 like your´s !?!

The Shop

ktm-5
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9/29/2017 3:58pm
Karza wrote:
Hi! i broke from mainshaft 4th idler gear, sliding 3 and countershaft 5 sliding gear and 3 idler gear, after KTM was done the first gearbox...
Hi! i broke from mainshaft 4th idler gear, sliding 3 and countershaft 5 sliding gear and 3 idler gear, after KTM was done the first gearbox warranty upgrade! i only ride it 30 hours.....no warranty anymore they say.

What spare part number you have in new 2nd gear?

Mine 3rd whats in your picture ends number 100 not 200 like your´s !?!
I will check the part numbers tomorrow when I get home and let u know
ktm-5
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9/30/2017 6:44am


Here are the boxes that my 2nd and 3rd gear came in. Hope that helps

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