Posts
72
Joined
11/17/2015
Location
NF
Edited Date/Time
9/23/2017 3:27pm
Hi,
I've dissassembled my fork, but don't succeed in the very last bit.
I want to get the rod out of the compression damper ( = inner tube), but the stop in the middle of the tube (as visible in the second picture) prevents me from. Looks like there are 2 options:
1. Getting that one out
2. Getting the slide bearing in the middle of the rod (as visible in the first picure) of, so I can slide the rod out from the bottom end of the fork.
Has any of you experience with this? I need to get under the stop, in order to put a lowering spacer there. How to do so? It is a 1993 CR125 Showa 43mm fork
Thanks!
I've dissassembled my fork, but don't succeed in the very last bit.
I want to get the rod out of the compression damper ( = inner tube), but the stop in the middle of the tube (as visible in the second picture) prevents me from. Looks like there are 2 options:
1. Getting that one out
2. Getting the slide bearing in the middle of the rod (as visible in the first picure) of, so I can slide the rod out from the bottom end of the fork.
Has any of you experience with this? I need to get under the stop, in order to put a lowering spacer there. How to do so? It is a 1993 CR125 Showa 43mm fork
Thanks!
You'll need an impact with likely a 14 or 17mm Allen socket compressing the spring agent the spring seat to stop the cartridge from spinning while you zap the base valve out. Otherwise you have to have a special tool hold the cartridge while you use a ratchet to unscrew the base valve.
Or do you guys mean that I just need to get the fork foot off?
The Shop
Because you only have acces from the hole in the fork lug, to put these delicate valve parts back in.
I'll have a look tonight and take a picture if neccesary...
Your next issue will be disassembling the cartridge once it's out, you can't really remove the oil lock(what you called the slide bearing) because it'e held in place with a circlip that had a retaining washer that is crimped on. When you get the cartridge out of the tube you'll see that it has a threaded seal head that you unscrew by once again using the special cartridge tool, or making one yourself that works, and locking it in the 4 posts of the spring seat(seen in the inside bottom of your 2nd photo) while holding the cartridge in a vice with a shaft clamp of proper dimensions.
Guess what? yep, not done yet... When you finally get the cartridge apart you'll still have to get the lowering spacer in place. for that you should be able to clamp the Cartridge rod with another shaft clamp, probably 12mm, and unscrew the entire rebound tower(the part that holds the rebound piston/valving to rod) from the rod and then slide your spacer on the rod and reinstall the rebound tower. You need the spacer between the seal head assembly and the rebound tower to limit travel.
Oh yeah, one more thing. What's your plan for the added pre load the lowering spacer is going to add to the fork spring? You will need to remove the same amount of length from the spring as your spacer is.
I've inluded a picture of how far I am, to show the parts.
I thought the rod is sliding through the inner tube (green), but apparently there's another tube inside.That's the red assembly. I don't see how to get that out. By unscrewing the spring seat with a (home made) special cartridge tool?
That one looks crimped, but if you confirm it can be unscrewed, I'll give it a try.
Yeah then I should be able to reach the rebound tower, take it off and add a spacer.
From below I can't reach it wel, as shown on the last picture.
So I should unscrew the spring seat as shown on this picture?
The rest will sort out I think. Let's see...
I pulled the cartdige out, and unscrewed the spring seat while heating a bit. Good choice, 'cause loctite was applied.
Now the rod/valve is being stopped in upwards direction by a circlip. Am figuring out how to get that out. Then it's fully dissamlbed and I can see if all parts are OK, like you're describing Slipdog.
It was visible in the first picture of this tread already, but below once again.
I didn't know its function till now.
Should I source another oil lock for the empty cartridge rod or don't they do that much anyways?
Can i just make an alloy one on a latte, or should it be annodised afterwards like the other one (showing wear unfortunately)
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