Posts
100
Joined
6/27/2010
Location
Merced, CA
US
Have any of u guys ever installed all new clutch assembly....basket , plates,springs everything and for some reason u can never seem to get the clutch to disengage all the way....like it still chugs when u pull the clutch all the way in and put adjustment all the way out so lever is only using last piece of adjustment???
The Shop
pressure plate is smoked
Either your cable is jacked up ( also less likely ), or the clutch is wrong or put together wrong ( most likely ), possibly also check the arm / link that the cable attaches too and make sure it isn't messed up.
I have owned about 10 Rm 250's on top of many other bikes and never had that happen, but I have seen friends put there clutches in wrong and it wont work right, or had the wrong fiber plates and it wouldn't disengage properly.
That's correct, otherwise you can keep buying plates coz they will burn.
try original plates and feder, with 10-40 oil,it should be good. let it bike idle a couple of times if you have everything new so the oil can get every where. when it idles keep pulling the clutch.
Pit Row
Almost sounds as if your clutch pack is too big (thick) and the pressure plate cant push off enough to disengage.
Do you still have your old clutch pack (steels and fibres)? Put them together as a group and measure the overall width. Then do the same with your new pack.
What brand clutch components have you put in?
Have you put the correct amount of steels and fibres in? Correct order?
Did you install the spacer between the basket and hub? That can stick to the hub on removal and then fall off quite often.
Is the hub seated properly on the splines, tab washer installed correctly and nut properly torqued?
Is the cable end properly seated in the actuator arm behind the ignition cover?
I'm just spit balling possibilities here but something is definitely wrong. With all of those parts replaced your clutch should be flawless.
Id recommend pulling it all back out again and following the manual to the last detail when you re install.
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