need help with my 1983 maico

Racerx930
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773
Joined
4/1/2008
Location
Stillwater, OK US
Edited Date/Time 9/14/2012 5:58pm
Can someone tell me how to check the oil level on this thing? I've been told conflicting things and can't find a weep hole.
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Bret
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828
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8/10/2008
Location
Mission Viejo, CA US
9/10/2012 11:11am
Found this in the Yahoo Maico Group.

Some of the 1983 Maico bikes originally had a nylon screw in the
clutch cover for checking the oil height. This screw is located on
the part of the forward part of the clutch cover where it covers the
crankshaft area. Not all of the bikes have this screw. If you bike
does not have this screw it will still have the dimple that was cast
into the cover indicating where the screw should be installed.

Originally Maico specified 650cc of oil in the 1983 bikes. Later (I
would suspect the same time they stopped drilling and tapping the
hole in the sidecover) they started specifing 800cc of oil. I think
there was a tech bulletin issued on the change in oil quantity
specification. The 1983 manual was not changed, but if you look at a
1985 or later manual you will see that those manuals specify 800cc in
the transmission. The motors are basically the same.

As far as the transmission, there are 3 1983 490 transmissions. FL,
FK, and D. FL and FK are four-speeds one is a close ratio and the
other is a wide ratio, and the D is a wide ratio five-speed.

You might also see some mis-stamped 250 motors with FK or FL instead
of C. I have seen two of these and they were still 5 speed bikes.

If you have the sidecover off the bike, you might want to take a die
grinder and relieve the area underneath the oil fill hole. Maico
made the clearance so tight between the cover and the clutch that it
takes seemingly forever to fill the case with oil.
Racerx930
Posts
773
Joined
4/1/2008
Location
Stillwater, OK US
9/10/2012 12:33pm
Thank you for the help. This explain why it's puking oil out the over flow after 3 different people told me it takes 1 quart : ).

My bike is a 250 and does not have the weep hole drilled. I have to become a member of that group I guess.


Another question I might ask is about the 17mm and 19mm bolts on the bottom of the case. Does the 19mm need removed when draining the oil? My can-am has both and I know removing the 19mm is a big no no on them as you will have to split the cases and re-wind the kicker gear. I was scared to touch it when draining the oil and only removed the 17.
Bret
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828
Joined
8/10/2008
Location
Mission Viejo, CA US
9/12/2012 9:27am
Not really sure which one is the drain. One is for the transmission and the other is the drain.
bigmaico
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8/15/2006
Location
Kingwood, TX US
9/14/2012 5:26pm Edited Date/Time 9/14/2012 5:27pm
Bret wrote:
Not really sure which one is the drain. One is for the transmission and the other is the drain.
From what I can tell the bolt on the right side is the oil drain.

#20 in the diagram

http://www.socalmaico.com/partslists/83_490engine.html

One of these day I'll build mine that I've had in boxes for almost 9 years!

The Shop

9/14/2012 5:58pm
Take a look at #179, I believe that is the other bolt and it looks like a detent for the shifting.

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