CR500 re-build

Robgvx
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Edited Date/Time 7/27/2013 9:02am
I re-built my CR500 over the winter/spring. It's a '99 although it doesn't really matter what year it is seeing as they're all the same from what, 1992?

I had restored it when I first got it about 5 years ago but used it last year and it needed some clean-up again. I didn't intend to go to town on it, just tidy it up. Hence I didn't re-powder-coat the frame as it wasn't too bad. There were a few chips off the frame rails which I just touched up and covered with white vinyl (which is now peeling off in the sun). However as I got into doing it (and I had no other projects on the go) I got carried away and ended up changing loads of parts and re-plating (myself) or replacing every fastener as well. The bike is pretty good now.

Too good to get dirty of course. That's the problem. You do a good job and get it looking great and then it's difficult to bring oneself to go and undo all that work by riding it!







































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scooter5002
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Nanton Alberta CA
7/5/2013 5:59am Edited Date/Time 7/5/2013 6:00am
Beautiful job, man. I'm pretty sure mine didn't look that good when I picked it up brand new from the dealer. You're right, I'd have a hard time throwing a leg over it after all that work too. Almost need 2 of them, 1 to ride and 1 to keep in the livingroom to look at.
newmann
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US
7/5/2013 6:14am
Sure looks good! You just had to replate all the hardware didn't you.....now she's too pretty to ride.Laughing Funny how that happens as I've done it a time or three myself.
Robgvx
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7/5/2013 6:45am Edited Date/Time 7/5/2013 6:50am
newmann wrote:
Sure looks good! You just had to replate all the hardware didn't you.....now she's too pretty to ride.:laugh: Funny how that happens as I've done it...
Sure looks good! You just had to replate all the hardware didn't you.....now she's too pretty to ride.Laughing Funny how that happens as I've done it a time or three myself.
I managed to get most of the M6 and some of the M8 hardware in a replacement bolt kit at a local dealer here. However pretty much everything else on the bike I re-plated myself with a little DIY electro plating kit http://www.gaterosplating.co.uk/

I've done one other bike with that kit and it's quite satisfying. But it's a little time consuming and so it wasn't worth messing around with bolts I could just replace at little cost.

What is kind of cool with that electro plating kit is that you can take something like a brake hose and just plate the whole thing. The plating of course takes to the metal but nothing else. So the once-corroded ferrules on the ends of the brake hose come out like new even though they're still attached to the hose. Same thing with rim locks.
RiV
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2/7/2013
Location
Midvale, UT US
7/6/2013 12:42pm
Wow, amazing restoration! you probably have to spend more time
cleaning the drool off from all the lookers than from you riding it-lol

The Shop

justpinit
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434
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8/1/2006
Location
British Columbia CA
7/6/2013 6:09pm
That is a beautiful bikeWoohoo Woohoo

You HAVE to ride it.....maybe just once, but that bike needs to take a lap or 10 around an MX track!

Then you can park it and let your friends drool. Lots of time for that!
dogger315
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11/22/2010
Location
CA US
7/9/2013 8:40am
That's a good looking steelie, Nice job!

I'd be interested in hearing how that DIY plating holds up over time.
I used a DIY zinc plating process on some of my early restos. It looked
bright and shiny for about a year, then began to dull. I ended up sending
all the hardware out to a plating shop for cadmium re-plating. It's been
several years now, and so far, no dulling. Cad is the same process Honda
used on the hardware to start with.

dogger
Robgvx
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Location
GB
7/12/2013 2:18am
dogger315 wrote:
That's a good looking steelie, Nice job! I'd be interested in hearing how that DIY plating holds up over time. I used a DIY zinc plating...
That's a good looking steelie, Nice job!

I'd be interested in hearing how that DIY plating holds up over time.
I used a DIY zinc plating process on some of my early restos. It looked
bright and shiny for about a year, then began to dull. I ended up sending
all the hardware out to a plating shop for cadmium re-plating. It's been
several years now, and so far, no dulling. Cad is the same process Honda
used on the hardware to start with.

dogger
Only time will tell with the plating. I'm not expecting much in the way of longevity but that's only on the basis that it was DIY and I'm no pro. But who knows?

I did quite a few parts on Honda Dax ST70 (Mini Trail?) that I restored a couple of years ago and although I haven't used the bike much (and not in the rain either) it has gone through a couple of cold, damp UK winters sat in the garage and those parts are all OK so far.

(Crappy phone photo, sorry)




Foghorn
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1/26/2013
Location
CA
7/15/2013 6:00pm
dogger315 wrote:
That's a good looking steelie, Nice job! I'd be interested in hearing how that DIY plating holds up over time. I used a DIY zinc plating...
That's a good looking steelie, Nice job!

I'd be interested in hearing how that DIY plating holds up over time.
I used a DIY zinc plating process on some of my early restos. It looked
bright and shiny for about a year, then began to dull. I ended up sending
all the hardware out to a plating shop for cadmium re-plating. It's been
several years now, and so far, no dulling. Cad is the same process Honda
used on the hardware to start with.

dogger
Robgvx wrote:
Only time will tell with the plating. I'm not expecting much in the way of longevity but that's only on the basis that it was DIY...
Only time will tell with the plating. I'm not expecting much in the way of longevity but that's only on the basis that it was DIY and I'm no pro. But who knows?

I did quite a few parts on Honda Dax ST70 (Mini Trail?) that I restored a couple of years ago and although I haven't used the bike much (and not in the rain either) it has gone through a couple of cold, damp UK winters sat in the garage and those parts are all OK so far.

(Crappy phone photo, sorry)




Nice CT70. I bought an 84 for my wife and rebuilt it. I've probably put more miles on it than her, kind of revisiting my childhood. Is that front fender correct?
Robgvx
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GB
7/16/2013 2:12am
Foghorn wrote:
Nice CT70. I bought an 84 for my wife and rebuilt it. I've probably put more miles on it than her, kind of revisiting my childhood...
Nice CT70. I bought an 84 for my wife and rebuilt it. I've probably put more miles on it than her, kind of revisiting my childhood. Is that front fender correct?
Yes, that fender is correct for that year here in the UK. (Mine is a 1976). They were known as an ST70 or 'Dax' here and later years did have various other types of fenders including a high front version.

The 'White Dax', or 'Lady Dax' in the brochure below came with a flower power seat cover.

It's a very cool bike. I bought it in the 80s when I was racing. We would be all set up at GPs from Thursday evening / Friday morning so I needed a road-legal bike to be able to go to the store in the local town for provisions. I would never sell it at any price. It's part of the family.

Foghorn
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CA
7/16/2013 7:31am
I see now Rob that it's an ST70 not the CT. I think the CT70 had the raised front fender. Cool bike. We use ours for the same thing. It's road legal as well so we drag it along camping for getting around.
Robgvx
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Location
GB
7/26/2013 8:04am
Foghorn wrote:
I see now Rob that it's an ST70 not the CT. I think the CT70 had the raised front fender. Cool bike. We use ours for...
I see now Rob that it's an ST70 not the CT. I think the CT70 had the raised front fender. Cool bike. We use ours for the same thing. It's road legal as well so we drag it along camping for getting around.
Better photos of my Dax:











Foghorn
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CA
7/26/2013 9:06pm
Getting away from the original thread, but that's a little beauty. Much cleaner than mine. Some painstaking work there.
Foghorn
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Location
CA
7/27/2013 9:02am
By the way, my main ride is a 500AF and I previously owned two steelies, so definitely appreciate the OP bike. Looks great.

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