1990 Yamaha YZ360 Ohlins Kit

Mixon848
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Edited Date/Time 5/12/2016 5:53am
Well the title may be a little deceiving.

So I used to have a 1987 Yamaha YZ250 back in 1991 that I had Eric Gorr Big Bore and Port for me. I have posted about the bike many times on Motocross Sites throughout the internet. Something about a YZ250 Big Bore motor was just magic to me, and this is before Ohlins starting mass producing a Kitted Cylinder and distributing it through Noleen.

So long story even longer (anyone still reading?), my buddy being tired of me always talking about my Yamaha YZ250 done by Eric Gorr, decided to call my bluff. I get a call saying "I found a 1990 Yamaha YZ360 Ohlins Kitted bike and I will buy it for you just to see if you are as good on it as you say?". Well I never once said "I" was good on a Big Bore YZ250, I just said the Motor was magic. I actually did the worst I have ever done racing the 1987 Yamaha YZ250 Big Bore. The Motor was magic but I was a normal 125cc Intermediate at the time and I rode that bike (and my buddies 1991 KX500) like they were 125's and I actually was knocked out racing the Yamaha (and broke my arm on my buddies KX500).

All that said I text the guy for about 3 weeks. Missed being able to go get it once. All the time wondering what is wrong with it that has the bike sitting there WITH PINK SLIP and CURRENT GREEN STICKER at $200?

Well I finally get to meet up with this kid, and you couldn't tell for the pictures but he had painted everything Black (Forks, Swing Arm, Cases, Everything!), and not just rattle canned it, the kid works for a BMW shop and so he used a 3 part expensive BMW paint (so this stuff is on there), the bike had seized the Ohlins 360 Cylinder and he had put on a Noleen Cylinder and Head, that is a 295. I had never known of Noleen to cast their very own Cylinders and Heads, but it is cast, not ground or etched in but cast into the Parts. It has a Ohlins Shock, Noleen Pipe (painted black), FMF Spark Arrester (painted black), Winner Racing Aluminum Radiators, New Seat.

I knew the old Ohlins cylinder alone was worth $1,000 so I offered the kid $180, he signed over the Pink Slip and I loaded it up. When I get it loaded in the back of the Truck the kid says "I kinda feel bad because I really only wanted $150 for it".

The kid was very nice and may even come on here and read this. He has a 1981 Yamaha YZ250 also and was searching around for Vintage and Post Vintage sites to join. I sure do wish he wouldn't of painted everything black. Funniest part about it was he couldn't understand why older guys would come and say "it is too much work just to get the paint off this thing". He said very proudly "man I painted this thing up nice. The paint I used is some of the most expensive automotive paint you can purchase. I used a real gun and booth, it looks sweet. Why would you strip the paint off?". Oh to be young. I enjoyed chatting with him.

I will post up pics most likely tomorrow. Question. I absolutely hate Red 1990 Yamaha YZ fork uppers (kinda glad that he painted those), so is there any product out there that strips off Anodising?
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newmann
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4/11/2016 10:32am
The red anodizing is a one year only deal....I kinda like it. Maybe check with Troy at TCR Wheels or Race Tech about having it professionally removed. Once removed it will be bare aluminum so you may want to have it anodized in a natural color to prevent oxidation. Last I checked Noleen still had a few parts available for the big bore kit.
Andy86
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Lancashire GB
4/11/2016 11:13am
I want more details about the 87 yz250 i own one and to me their is just something special about this particular bike rode and owned loads of bikes 2 and 4 stroke

But their is just something about the power delivery on the 87 yz250 motor its a complete blast to ride
Mixon848
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4/11/2016 12:41pm Edited Date/Time 4/11/2016 12:50pm
Andy86 wrote:
I want more details about the 87 yz250 i own one and to me their is just something special about this particular bike rode and owned...
I want more details about the 87 yz250 i own one and to me their is just something special about this particular bike rode and owned loads of bikes 2 and 4 stroke

But their is just something about the power delivery on the 87 yz250 motor its a complete blast to ride
Stock there wasn't anything special about the 1987 Yamaha YZ250. It had no bottom end, no lower part of the midrange and then in the upper midrange through the top it would rip, but unless you were at a super fast hard pack track (like Hangtown) the other brands were long gone by the time the power hit.

I liked the stock rear suspension, yet the forks were soft and were damper rod deals. The ride compartment was cramped, but that was good because I was a 125 guy. I put Tall Bars on it to give it more room.

I had some support via DGY, so Eric Gorr did the Motor, and DGY did my Shock Revalve and did some modification to the damper rods in the forks.

With Eric Gorrs motor work the thing had power all the way through. From the crack of the throttle it was go, and it never stopped. Motor was like a tractor. It was before Eric only offered 3 basic porting packages. So I sent in a letter with exactly what I wanted from a motor and just sat back until the Motor came back.

Great memories as I type them out. Oh yeah 2 other funny things about the 1987 YZ250 when it came back from Eric Gorr, my buddy raced it at a race and I forgot to mention that it was no longer a 250. During the race (1991 Hangover Marathon at Sand Hill Ranch. Rodney Smith won the 250's with Orange Bunny Ears tapped to his helmet), the bike got away from my buddy, he was never coming around and I thought the bike broke. Next thing I know a guy comes up and says your bike is up at the top of Godzilla and your buddy in the back of the Ambulance and doesn't know who he is. Lol. Another story is a good friend of mine road it for an entire day at the track, and for the next 3-4 days he would call me and tell me that his upper back (rear deltoids and lats) were more sore then he had ever been. This is a guy who was playing College Football at the time and studying Kinesiology, so he had been through soreness in his life.

I hope this bike gives me a few fun memories also.

The Shop

Mixon848
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4/11/2016 12:48pm
newmann wrote:
The red anodizing is a one year only deal....I kinda like it. Maybe check with Troy at TCR Wheels or Race Tech about having it professionally...
The red anodizing is a one year only deal....I kinda like it. Maybe check with Troy at TCR Wheels or Race Tech about having it professionally removed. Once removed it will be bare aluminum so you may want to have it anodized in a natural color to prevent oxidation. Last I checked Noleen still had a few parts available for the big bore kit.
Thank you so very much newmann. I was going to have them Anodized gold.

The entire project plan before I saw it (and all of the Black paint), was to make a Replica of Rob Herrings #5 1988 Yamaha YZ250 (but with Upside Down Forks). I really liked the the 1988 bikes of Rob Herring and 1988 250cc World Motocross Champion John Van Den Berk. But Rob's bikes just seemed so much more well kept during the season (maybe because he was always hurt and never riding).

I had been in contact with Clark Jones recently about doing the Rear Shock on my 1984 Kawasaki KX125, so this is perfect that I obtained this bike.

Thank you sincerely for the link.
Andy86
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Lancashire GB
4/11/2016 4:51pm
Mine is not standard either talon billet clutch basket, boyesen racing reeds ported and polished bore and head, full fmf exhaust, wiseco forged piston but yeah your right with the right mods these motors absolutely decimate all challengers
Mixon848
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4/11/2016 5:03pm
Andy86 wrote:
Mine is not standard either talon billet clutch basket, boyesen racing reeds ported and polished bore and head, full fmf exhaust, wiseco forged piston but yeah...
Mine is not standard either talon billet clutch basket, boyesen racing reeds ported and polished bore and head, full fmf exhaust, wiseco forged piston but yeah your right with the right mods these motors absolutely decimate all challengers
I bet you absolutely rip on it. I also had Boyesen Reeds, EBC Brake Pads, Sprocket Specialist Sprockets, DID Chain (until Krause Racing/Sidewinder started hooking me up), Answer Aluminite Bars.

I hope this one turns out as nice. Funny thing is life has went backwards. I got a College Degree and make less money then before College, so my builds are done with limited funds.
Mixon848
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4/11/2016 5:09pm
The Bike when I saw it:
http://www.vitalmx.com/photos/member/1990-Yamaha-YZ360,38800/1990-Yamah…


The Bike a few minutes ago:
http://www.vitalmx.com/photos/member/1990-Yamaha-YZ360,38800/1990-Yamah…


Noleen Head: I have never seen a Head with Noleen Cast into it. For those of you who have Noleen bikes (I know someone has Larry Wards, and someone has Tim Ferry's) do yours have this?
http://www.vitalmx.com/photos/member/1990-Yamaha-YZ360,38800/1990-Yamah…


Ohlins Shock:
http://www.vitalmx.com/photos/member/1990-Yamaha-YZ360,38800/1990-Yamah…


Noleen Pipe:
http://www.vitalmx.com/photos/member/1990-Yamaha-YZ360,38800/1990-Yamah…


Winner Racing Radiators: These things are built well. I have never seen better built Radiators, yet they do not fit correctly. Not even close. And I have seen people post about it taking hours and hours to put on the Radiator hoses to them. I can now relate. I saw a youtube video of a guy who also put them on his 1990 Yamaha YZ250 and he had to have them cut and rewelded and all kinds of stuff. I am going to source so used stock ones in time.
http://www.vitalmx.com/photos/member/1990-Yamaha-YZ360,38800/1990-Yamah…
Mixon848
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4/11/2016 5:11pm
Like all of my projects, this thing is going to take forever. And it will NOT be as nice as any other project on this entire site (I don't have that budget), but it will be completed and I will absolutely enjoy ripping it around the District 36 Races here in Northern California.
vmx3
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Indianapolis, IN US
4/12/2016 7:24am Edited Date/Time 4/12/2016 7:51am
Mixon848 wrote:
Like all of my projects, this thing is going to take forever. And it will NOT be as nice as any other project on this entire...
Like all of my projects, this thing is going to take forever. And it will NOT be as nice as any other project on this entire site (I don't have that budget), but it will be completed and I will absolutely enjoy ripping it around the District 36 Races here in Northern California.
That front wheel looks like an 89 KX wheel judging by the disc
Mixon848
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4/12/2016 7:42am
Mixon848 wrote:
Like all of my projects, this thing is going to take forever. And it will NOT be as nice as any other project on this entire...
Like all of my projects, this thing is going to take forever. And it will NOT be as nice as any other project on this entire site (I don't have that budget), but it will be completed and I will absolutely enjoy ripping it around the District 36 Races here in Northern California.
vmx3 wrote:
That front wheel looks like an 89 KX wheel judging by the disc
Just might be. Thanks for the information.
vmx3
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Indianapolis, IN US
4/12/2016 7:51am
Mixon848 wrote:
Like all of my projects, this thing is going to take forever. And it will NOT be as nice as any other project on this entire...
Like all of my projects, this thing is going to take forever. And it will NOT be as nice as any other project on this entire site (I don't have that budget), but it will be completed and I will absolutely enjoy ripping it around the District 36 Races here in Northern California.
vmx3 wrote:
That front wheel looks like an 89 KX wheel judging by the disc
Mixon848 wrote:
Just might be. Thanks for the information.
no problem, bitchin' find btw
Mixon848
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4/12/2016 12:11pm
vmx3 wrote:
That front wheel looks like an 89 KX wheel judging by the disc
Mixon848 wrote:
Just might be. Thanks for the information.
vmx3 wrote:
no problem, bitchin' find btw
Thank you. I was stripping some of the Black paint off today and found Noleen bleached on the front forks from a Noleen Fork Sticker being on there for so long.

Then I find a sticker that says Holley. So I don't know if Al Holley (R.I.P) did work on it, or if this bike did at one point belong to Jim Holley.

Mixon848
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4/12/2016 12:20pm Edited Date/Time 4/12/2016 4:17pm
Crazy attention to detail. I am always so amazed and how the guys on this site can make bikes look showroom quality new. I have never had a project end up looking showroom perfect.

You most certainly made that 1987 your own.

I know many will be disappointed that I will be doing sort of my "own" thing with my 1990 Yamaha YZ250, but hey it is mine. :-)
Mixon848
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4/13/2016 12:46pm Edited Date/Time 4/13/2016 12:51pm
newmann wrote:
The red anodizing is a one year only deal....I kinda like it. Maybe check with Troy at TCR Wheels or Race Tech about having it professionally...
The red anodizing is a one year only deal....I kinda like it. Maybe check with Troy at TCR Wheels or Race Tech about having it professionally removed. Once removed it will be bare aluminum so you may want to have it anodized in a natural color to prevent oxidation. Last I checked Noleen still had a few parts available for the big bore kit.
newmann was right about the bare metal underneath that Red Anodizing. How do I know, while stripping off the Black paint from the fork legs I noticed that I kept coming up upon these rough patches that were really strange. Well it seems that the kid I purchased the bike from didn't like the Red legs either so he tried to strip the Fork Tubes...bad choice!

Under the Red Anodizing is material that looks like a Scratch and Brown coat from a stucco job before it is floated and color coated. Really strange material. I will be prepping them and repainting them. I will "in time" look for a set of 1991 Yamaha YZ250 forks (I am not Justin Barcia so I don't need newer Technology then 1991's) to replace these.
Mixon848
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4/14/2016 5:24am
I was thinking about stripping down the Frame and painting it white, but since he actually did a great job painting it, and it is a really nice quality paint, I believe that I will keep it black and run it like that.

I will start later today on stripping the swing arm. This paint is really on there so it will be a lot of work and will look worse before it looks better.
mxnick
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Nor Cal, CA US
4/16/2016 9:33pm
Nice find! I was talking to the seller as well but wasnt able to get down to check it out and before you got it. Did you get the 360 cylinder? I thought he said he did not have the barrel. Cant wait to see how this one turns out!!
Mixon848
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4/17/2016 12:28am Edited Date/Time 4/17/2016 12:30am
mxnick wrote:
Nice find! I was talking to the seller as well but wasnt able to get down to check it out and before you got it. Did...
Nice find! I was talking to the seller as well but wasnt able to get down to check it out and before you got it. Did you get the 360 cylinder? I thought he said he did not have the barrel. Cant wait to see how this one turns out!!
Yes he had the Barrel, he took it off and put on a 295 Barrel because he seized it with the 360 Barrel at Hollister.

He was a nice kid. I enjoyed talking with him in person. I am hoping to connect with him again. Maybe go riding with him on his 1981 YZ250. I may even throw him my 1980 Yamaha YZ465 project.
Mixon848
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4/17/2016 10:35am
I am going to go help an elderly gentleman do some yard work that he can no longer do himself, and then I will come back and try to get the rest of the Black paint off of the Swing Arm, and them I am done with the paint stripping portion.

I am amazed at the sum of expensive and the time exotic parts on this bike.
http://www.vitalmx.com/photos/member/1990-Yamaha-YZ360,38800/Ohlins-Exo…

Northern California really has some great bikes available dirt cheap. There is a 1999 Yamaha YZ250 with Pink Slip that I came across for $150. I am putting my other Mercedes Benz up for sale tonight, and if it sales I will grab the 1999 also.

Basically all that will be left is 1991 Radiator Shrouds, Rear Fender, New Chain, New Rear Sprocket and Custom Created Graphics.

Mixon848
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4/23/2016 4:14pm
This bike has me totally obsessed. Today I almost sold

1984 Kawasaki KX125 (worth what I was asking for all of them by itself alone)
http://www.vitalmx.com/photos/member/1984-Kawasaki-KX125,38756/1984-Kaw…

1980 YZ100 with 1976 YZ125 Motor (many people have been after this to put a 100cc Cylinder back on it)
http://www.vitalmx.com/photos/member/YZ-Project,36142/Putting-It-Back-T…

1989 Yamaha YZ125

and

1987 KTM 250

all for $700 in one of those nothing will be separated, you must take it all deals, just to be able to do this bike exactly the way I envision it.

Now that I have it running how I want, I am going to strip it down to the frame and build it all the way back up. First thing of business is to get rid of these Winner Racing Radiators and find a pair of decent stock ones to have Myler's build back up. I am not a fan of these Radiators fitment wise.
Mixon848
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4/30/2016 6:43pm
I was just signing in to post that I was about to truly put my 1984 Kawasaki KX125 up for sale to do this project the way I really want to, and I look in my messages and I had a message from a gentleman on here who would like to buy it.

I have the 1990 Yamaha YZ250/360 running the way I want except for a little carb work and I would like a tiny bit more up top, so I am going to speak with a few companies about porting.

I have torn it about half way back down, with the rest coming off tomorrow to really give it a fresh look. Take my time with it.
Mixon848
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Oakley, CA US
5/9/2016 9:07am
Calmly waiting for the last few pieces to arrive to my door step.
Mixon848
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Oakley, CA US
5/12/2016 5:53am
Cylinder Ported by a buddy who has been doing a great job with his kids shifter carts. Fresh Top End. 1989 Radiator Shrouds. 1989 Fork Leg Guards.

Power is broad. Power is way different then before. Now it is just chunky everywhere without a hit. Nice enduro type of powerband. May look into a flywheel weight later.

1990 YZ360 Month of May 2016 Updates:
http://www.vitalmx.com/photos/member/1990-Yamaha-YZ360,38800/1990-Yamah…
Mugen racer
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Bangor, PA US
9/12/2020 5:29pm
Hi, did you finish the restoration on this bike? Thanks, Tony

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