7/19/2018 5:49 PM
Edited Date/Time: 7/19/2018 5:53 PM
I am posting this to hopefully help someone that has boots that are a little too tight. I am a size 10 shoe. I previously wore an Alpinestars Tech 10 in a size 10. I switched to Gaerne SG12 and was torn about the size. I went back and forth and settled on the size 9. My left foot was perfect but the right was tight around my pinky toe. I rode in them a few times thinking they might loosen up with no joy. I took them to a cobbler and they tried to stretch them but that did not work. At my wits end I made one last attempt and this worked perfect:
I traced my foot on a piece of 1/2 inch plywood then cut it out with a jig saw. Once cut I used a sander to smooth both edges so it would not cut the inside liner. Because of the tight nature of the ankle I cut the mold short of the full length of my foot so I could get it all the way into the toe box. Towards the end of the mold I drilled a hole and attached a piece of line to make it easier to pull out.
Once I inserted the mold into the boot I used a broom stick to leverage it all the way into the toe box. Once in I used a heat gun to warm up the toe. Once the area was very hot (be careful not to melt the plastic) I used the broom again to push the mold all the way into the toe box.
To note I also used a shoe former to make sure I did not loose room in the height of the toe box area. Once everything completely cooled I removed everything and the fit was spot on. I know this is long but hopefully I have helped someone and saved them money in the process!