Can this be salvaged? (Cylinder head)

Hammer 663s
Posts
2320
Joined
6/2/2016
Location
Forest Grove, OR US
12/23/2018 7:24am
Ship em both to Millennium Tech and they will fix them better than new. You pick the CR you want to run, mild to wild.

Hammer
resetjet
Posts
2387
Joined
3/16/2012
Location
Tampa, FL US
12/23/2018 8:37am
Just rock the rod side to side and up and down. How much movement to uou get. The wrist pin bearing was ok right?
ctbale
Posts
1088
Joined
1/4/2014
Location
Gustavus, AK US
12/24/2018 1:23pm
no way any needles came out of the lower rod bearing with out lower rod having obvious side to side and/or radial play.

but it sure does look like needle impacts.
1

The Shop

seth505
Posts
9369
Joined
4/1/2008
Location
SD, CA US
Fantasy
1092nd
12/24/2018 1:37pm
mxdude105 wrote:
Thanks for the advice guys. I've owned this bike since new and have actually never done a bottom end, so I think it's finally time to...
Thanks for the advice guys. I've owned this bike since new and have actually never done a bottom end, so I think it's finally time to do a full rebuild. I don't see any bits of the needle bearing anywhere, so I agree it's probably down in the crank.

One of you mentioned the 02 head will fit. Any other years compatible? Seems like there are some choices on ebay.
just another FYI, I had an 03 and bought an 07 OEM crank assembly (under $200) and that fits as well. A brand new head is pretty cheap as well, I'd either buy a new one or get that one worked by someone competent rather than get another used on ebay.
1
Radical
Posts
2279
Joined
10/20/2012
Location
San Diego, CA US
Fantasy
2360th
12/24/2018 2:48pm
If I had to, I'd file or dremel down the rough spots, and run it. My preference would be to find a good condition used head.

The bigger deal is figuring out if any of the loose crap got below the crank. I don't know off hand if there's room for that to happen, but if you leave crap in there, it'll most likely destroy your top end again right away.

Since it's a 2 stroke and the bottom end is sealed from the top, I believe it's impossible for the needle bearings to get into the bottom end. If I'm wrong on this, someone please correct me.
mxdude105
Posts
628
Joined
12/5/2011
Location
MD US
12/25/2018 12:09pm
The needle bearing (where the rod connects to the piston??) is fine. Not missing any pieces. The rod has a tiny bit of side-to-side play, which it always had. Zero up-down play. In other words, the rod and crank seem outwardly OK.
ns503
Posts
3990
Joined
4/1/2008
Location
NS Toolies CA
12/25/2018 12:16pm
Something made those marks.
@konitheplug
Posts
7
Joined
12/26/2018
Location
East Elmhurst, NY US
12/26/2018 4:48pm
Look at my old kx85 head sanded it down and ran it.. I’ve had over 40 hours on it

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