YZ250 Swingarm Update the Right Way (Not the MXA way)

5/22/2018 7:23pm Edited Date/Time 5/22/2018 7:25pm
thereal87 wrote:
Yamaha fx and wrf run their own swingarm, it looks the same as the yzf swingarm but runs the small axel like the yz 2 strokes
If you look you'll find that the FX and standard F run the same arm, according to the part numbers.

Since the FX runs the smaller axle I bought an FX arm to verify this, even though the parts numbers were the same, and they are the same. It will also accept the larger F axle. There is no difference in the arms.

The FX runs the same rear wheel and axle that comes on the 250X, which is the same as the standard YZ, but with an 18" rim.

So the axle blocks are carrying the load. The hole in the swingarm has nothing to do with it.

I run both the large axle wheels and small axle wheels on my YZ with the F swingarm swap without any issues.

I have a sleeve that I use in the larger brake carrier hole when running the smaller axle, so I don't have to swap brakes.
mnomis484
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6/2/2018 9:31am
I am in the process of rebuilding my 2012 YZ 250 and found a complete Linkage with new bearings off a 2009 yz250F on ebay.

The part numbers are different for the linkage as well as the connecting rod.

does anyone know if the linkage will bot onto my bike or does it only work if i install a 250f swingarm too?
Luxon MX
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6/2/2018 12:43pm
mnomis484 wrote:
I am in the process of rebuilding my 2012 YZ 250 and found a complete Linkage with new bearings off a 2009 yz250F on ebay. The...
I am in the process of rebuilding my 2012 YZ 250 and found a complete Linkage with new bearings off a 2009 yz250F on ebay.

The part numbers are different for the linkage as well as the connecting rod.

does anyone know if the linkage will bot onto my bike or does it only work if i install a 250f swingarm too?
That should work fine. I believe I used an 09 450 swingarm with 09 250f linkage assembly and it all bolted up without issue. Pretty sure the only difference between the 250f and 450 swingarm is the 250f is a slightly shorted length.
mnomis484
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6/2/2018 12:58pm Edited Date/Time 6/2/2018 12:59pm
Thanks for the quick reply!

I understand now, i just wasnt sure if the 250f linkage would fit my 2 stroke swingarm Wink

The Shop

Luxon MX
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6/2/2018 1:01pm
mnomis484 wrote:
Thanks for the quick reply!

I understand now, i just wasnt sure if the 250f linkage would fit my 2 stroke swingarm Wink
Oh, I didn't catch that you wanted to use it in your two stroke swingarm! Definitely don't do that, it will throw off the suspension curve a bunch. That linkage should work fine as long as you're also changing to the four stroke swingarm. But using that linkage on a two stroke swingarm isn't a good idea.
adam8781
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6/2/2018 10:33pm Edited Date/Time 6/2/2018 10:34pm
im running 09 yz250f rear end on my 06

swingarm
linkage
brake carrier
rear hub.
bolted right on,

works great settles into corners a bit better, other than that i dont notice anything really .


8/18/2018 6:00pm
Does anybody know if a wr450f 2016 motor will go into a 2016 yz250F frame? Is there any fab or additional parts required like the above mentioned?
5/15/2019 6:34am
JM485 wrote:
Well, after finally getting this swap figured out once and for all, I figured I would share how I went about putting the modern style four...
Well, after finally getting this swap figured out once and for all, I figured I would share how I went about putting the modern style four stroke swingarm on my 15 YZ250. This all came about after an unfortunate failure at the Reno endurocross this year. As second practice started, I proceeded to launch the finish line jump and get set to begin my fast lap. Upon landing, however, my chain guide snapped off the swingarm and wrapped its was around my sprocket, breaking my hub and ending my day on the big bikes. I was obviously super mad at the time, but after some time to reflect I realized I should really count my blessings that it did not snap off on the lip, we would probably be having a very different thread right now. . . I basically went from hero. . .



. . . To zero just like that. . .



So, I basically had a choice to make, replace it with another old design swingarm, or update the bike with the new style swingarm. I chose the later, and opened up a much bigger can of worms then I expected. After some research, I came across this article from MXA, and used it as my guide for the project:

https://motocrossactionmag.com/ask-the-mxperts-can-i-put-a-yz450f-swing…

Now, according to them you can simply bolt the new swingarm and linkage onto the two stroke, as long as you have the wheel and brake hanger. Following this guide, I bought a swingarm and linkage off of a fellow Vital member's blown 2014 YZ250F, as well as a hub, spokes, and rim (18" this time around). Upon receiving the swingarm, I realized that I would need my swingarm spacers, which was no big deal since they slipped right into the 450 swingarm. The issue came when I bolted the linkage up. Yes, the linkage will bolt up, but you'd have to be a complete moran to think this is acceptable. The linkage was completely kicked over to the side, and any riding would have resulted in the pull arm digging into my frame and an unevenly worn shock. Naturally, I assumed the swingarm was bent, so I proceeded to contact the seller and make a complete ass out of myself convincing him to take the parts back, which he agreed to. I then went onto Ebay, and bought a used 2014 YZ450F swingarm.





Upon receiving the new swingarm, I bolted it onto the bike. To my surprise, I found exactly the same thing, linkage was completely off-center and would rub on my frame. The realization began to set in that the linkage mount on the new 450 swingarms is actually offset to the side slightly. I don't know who is writing articles for MXA, but if they were really "speaking from experience" with that article, there's no way in hell they would have been able to call this fit acceptable. I ended up calling the seller of the first swingarm, apologizing, and eating about $150 in shipping costs because I was clearly at fault. Thanks MXA, glad you did your due diligence before leading people astray with your article. . .

Now, I had to go about fixing it. After some careful measurements, I found that the linkage mount is offset .175" on the new swingarms. This meant I had to mill that amount from one side of the swingarm, and machine a spacer to take up the space on the other side. Here is what I came up with:





Here is how everything fit after the modifications. Everything lined up perfectly, and the pull arm was centered nicely between the frame mounts. Keep in mind, you will need the four stroke linkage as well in order to keep the rising rate the same (according the MXA so who really knows. . .), and I used a set off a WR250 since it was the same.



Looks pretty darn good on the bike to IMO, much better than the old design!



Now, most importantly, how does it ride? In a word. . .Awesome! I don't think that the linkage rising rate is quite the same as the old two stroke linkage, but to me the new setup is an improvement. I've always struggles with front end traction on this bike, and with this setup the back end had a little more holdup to keep things planted on the front. I can now run more sag and still have a balanced setup, which is great! I also feel that the back kicks a little less than previously, but nothing earth shattering. For someone with a perfectly good swingarm and linkage setup on their YZ, I don't think this swap is worth it financially for the performance gained, but if you want a project or have had a similar failure I would definitely recommend it. I have been told that the 09+ swingarms before they went to the reverse motor design will bolt right up with no offset on the linkage, but I have not confirmed this so proceed with caution. Why Yamaha doesn't do this from the factory I have no idea, it seems like a no brainer to me since the performance gain is noticeable.

Hopefully this little write up will guide others through the project and dispel a few rumors about this swap. If anyone has any questions please let me know, I only have two rides on it so far so I will be learning more about the bike over time. Watch out for misinformation out there, I figured a reputable website like MXA would have trustworthy information but apparently not. This whole fiasco cost me a decent amount is shipping, but more importantly caused me to miss the final round of the endurocross series in Ontario, which I had been planning n racing.

Not sure why you would be blaming MXA for your stuff up, if you read it you would see in the article they say to use a 2009 450 swingarm, they also say the 2014 Yzf shock is off center..
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AHarmon237
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7/6/2019 3:52pm
adam8781 wrote:
im running 09 yz250f rear end on my 06 swingarm linkage brake carrier rear hub. bolted right on, works great settles into corners a bit better...
im running 09 yz250f rear end on my 06

swingarm
linkage
brake carrier
rear hub.
bolted right on,

works great settles into corners a bit better, other than that i dont notice anything really .


Bringing this thread back from the dead... Did you use the 2009 yz250f linkage arm and linkage knuckle? Did you use the yz250 2 stroke shock as well?
cdoggy81
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7/7/2019 12:54pm
My $.02
I used the 2010 arm & linkage with my original 2stroke shock. All bolted up fine. I even used the yzf 17mm pivot bolt bc I forgot to swap out my 18mm swingarm bushings. Once I tighten it down there was no play however I am still going to either make a 1mm bushing for the frame or swap out the swingarm bushings. 😎
Weight loss was 1.35 lbs. I thought it was more but I will still take the unsprung savings!
As for how it rides, I like it. Feels a little more planted & settled in corners. I ride a tiny bit less sag on it now (102 vs 105) bc the yzf linkage is slightly softer in the beginning stroke & I felt it needed a little more bite on the front. That being said I may go back to 105 when I mount my 22mm triple clamps though.
Overall if I was an “A” or faster rider with my stock setup already dialed in would I do it, no, not worth the $$$. That being said I got a good deal on the package & I wanted the weight savings so I went for it. Glad I did 😁
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adam8781
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2/12/2020 9:19pm
AHarmon237 wrote:
Bringing this thread back from the dead... Did you use the 2009 yz250f linkage arm and linkage knuckle? Did you use the yz250 2 stroke shock...
Bringing this thread back from the dead... Did you use the 2009 yz250f linkage arm and linkage knuckle? Did you use the yz250 2 stroke shock as well?
yz250 shock, 09 yz250f swingarm, linkage, rear hub, rear brake carrier.
2/13/2020 10:22am
All you really need is the newer swingarm and linkage and use the yz250fx wheel spacers. I used 09 parts so i didn't have to make a spacer because of the later models being off set.

If you want more weight savings you go with the later model rear hub axle and brake caliper carrier and chain adjuster blocks.

But the yz250fx and wr's that use the newer swingarm use the same exact rear hub and axle and chain adjuster blocks as the yz's. I got the yz250fx wheel spacers because I have the older style from my 06. But if you look at the yz parts diagram on the newer models. You'll see that the yz's part number for the wheel spacers has changed to the yz250fx part number.

The only difference in the yz's rear wheel vs the yz250fx and wr's is the yz has a 19 inch rim vs 18 and the corresponding different spokes. Uses same axle and chain adjuster blocks as the yz's same hub everything.
HondaMan66
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2/13/2020 11:28am
I’ve swapped some swing arms on CR’s and CRF’s. The length of the swing arm makes no difference if you are running stock gearing and a stock length chain. With stock gearing and stock length chain the wheel is gonna be where the wheel is gonna be when the chain is adjusted. Of course you can run a longer chain to move the wheel further back.
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Wycked31
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10/4/2020 10:45am
Rear Axle Issues? Anyone have an issue with the rear axle not seeming to get tight? Running a YZ450F swingarm, 18 YZ450F brake carrier (25mm), Tusk Impact wheel with YZ450F spacers (25mm) and YZ450F axle blocks.

Torqued axle to 90ftlbs and you can slide the axle forward and backwards.

Almost seems like there is not enough threads on the axle or a spacer missing?

With no load on the axle there is about 2-3mm of space between the wheel assembly between the swingarm.

Thoughts
cdoggy81
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10/4/2020 2:05pm
Is there a washer under the nut?
nch209
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10/4/2020 3:54pm
cdoggy81 wrote:
Is there a washer under the nut?
Ditto. I thought the same thing. A washer would/should make up enough to tighten things down. Also, I was putting my smoker back together the other night, and am still shocked at how high the torque values are for the axles. I tend to go with a bit less.... but if you are cranking 90lbs to the nut and there is still play, something is no-bueno!
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15tc150
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10/4/2020 9:43pm
Mmmmmmmay be read a little closer.....

cdoggy81
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10/5/2020 4:48pm
What was he to read closer?
15tc150
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10/5/2020 4:51pm
That it defines in the article that the parts to use off an 09, and that when the reverse engine came into play, the linkage shifted positions, I know the rising rate was discussed, and not overly defending mxa, but it’s stated that the linkage position doesn’t align
15tc150
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10/5/2020 4:52pm
Iv just drooled over this swap for a long time, and i have read multiple threads from a few sites, stating the issues in fitment is all
cdoggy81
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10/5/2020 5:26pm
Since this was such an old thread I thought you were specifically referring to what Wycked31 had posted.

It is a straight forward swap. 09 yz450f or 09-13 yz250f swingarm, corresponding linkage, any 09+ rear wheel, spacers, axle & brake carrier & you are good to go.

If anyone wants to do one on their smoker I have a spare 450f swingarm.
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15tc150
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10/5/2020 5:28pm
Lol, spare kicking around, lucky fella, I did get the feeling the yz250f from 10-13 would possibly work without issue, due to the traditional engine design
cdoggy81
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10/5/2020 8:21pm
Bingo 😉👍🏻
Once they flipped the engine that is where the offset came into play.
Wycked31
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10/6/2020 4:39am
Figured out the issue last night. It is an alignment issue. The brake carrier (18-YZ450F) required a 2mm spacer between the swingarm and the carrier.

Note I’m working with a 03 YZ250 frame and I am pretty sure a 09 YZ450F swingarm.

Once I set everything in place and measured the gap between the swingarm I noticed when tighten the axle it was causing the carrier to get cocked. I made a test shim (2mm) slide between the brake carrier and the swingarm is the carrier would seat correctly. Then the axle and everything torqued properly.

Now off the a to machine shop to have carrier modified.
Wycked31
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10/6/2020 4:41am
15tc150 wrote:
Mmmmmmmay be read a little closer..... [img]https://p.vitalmx.com/photos/forums/2020/10/04/452637/s1200_B114760C_398B_4B3E_964D_A41001E0C1D8.jpg[/img]
Mmmmmmmay be read a little closer.....

I am using a tusk rear wheel with the YZ450F spacers. See my comments below
cdoggy81
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10/6/2020 7:38am
That’s good you figured it out. Can you post some pics of the gaps / alignment issues / etc?
Thanks 👍🏻
Wycked31
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10/6/2020 9:53am
cdoggy81 wrote:
That’s good you figured it out. Can you post some pics of the gaps / alignment issues / etc?
Thanks 👍🏻
See the pictures.

When you tighten the axle the carrier does not sit flush against the swingarm. I was able to move the rear wheel forward/backward. Once I put my test shim of 2mm in the gap the wheel torqued fine. Not sure if the Tusk hub is narrower then the stock YZ hubs but there is an alignment issue without the shim.

I’m having a machine shop recess a shim into the right side of the carrier to take up that space.



Wycked31
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10/6/2020 9:55am
Anyone have a 09 or newer YZ450F rear wheel they want to sell? I will test that to see if anything changes.
cdoggy81
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10/6/2020 10:34am
I’m with Mr Robinson on this one as well, never seen that one... That being said that carrier 17d-2580w-01-00 is used from 2009-2020 on the 250f & 450f so I don’t think that is the issue. I would bet it is something with those Tusk hubs & spacers.
I have a 09+ rear wheel you can test fitment on if need be. You going to be on the west coast anytime soon? Not sure when I will get down to the Sandlot or MX74.

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