Ktm 300 2001 to Gp Rep Build

10/27/2021 12:23pm
NOS Airbox decals.... I bloody love these!
Before...


Love how new the panels are under the decals....


After....


4
12/7/2021 4:45am
Update..... I've decided to keep her... as I fired her up the weekend ... and it just made me smile... and I thought you know what fu#k it Im Keeping her... got my graphics man
Designing me some side graphics and fender decals.... hoping to get a NOS seat cover soon too.... anyway here she is atm....


4

The Shop

12/18/2021 11:17am
Finally got the forks stripped down for the Gold Nitrate coating.... condition inside was mint as per usual lol...





FarleyMX25
Posts
215
Joined
10/2/2017
Location
Harrison, TN US
12/19/2021 6:59pm
Finally got the forks stripped down for the Gold Nitrate coating.... condition inside was mint as per usual lol... [img]https://p.vitalmx.com/photos/forums/2021/12/18/523434/s1200_20211218_151927.jpg[/img] [img]https://p.vitalmx.com/photos/forums/2021/12/18/523439/s1200_20211218_152332.jpg[/img]
Finally got the forks stripped down for the Gold Nitrate coating.... condition inside was mint as per usual lol...





What tool did you use to grip the tube to spin it out of the lug?
12/20/2021 1:54am
Finally got the forks stripped down for the Gold Nitrate coating.... condition inside was mint as per usual lol... [img]https://p.vitalmx.com/photos/forums/2021/12/18/523434/s1200_20211218_151927.jpg[/img] [img]https://p.vitalmx.com/photos/forums/2021/12/18/523439/s1200_20211218_152332.jpg[/img]
Finally got the forks stripped down for the Gold Nitrate coating.... condition inside was mint as per usual lol...





FarleyMX25 wrote:
What tool did you use to grip the tube to spin it out of the lug?
Believe it or not a simple long 1/4 extension....and then fitted another once it was through the hole like it was machined for the job....... heat is your friend on this one blow torch on the feet and voilà! ....😃👊
2
12/22/2021 6:51am
When you forget your works has thousands of pounds work of top notch Gom scanning equipment 😉

.....

60k GoM Atos Q.....





Billet feet incoming 🤪🤪🤪






12/23/2021 5:16am
CAD is timely work 🤪 still got some slimming down and fillets to finish but ain't looking to bad tbf....


Based it on some early Sxs forks.....

2
burns
Posts
91
Joined
9/27/2021
Location
Cedar Springs, MI US
Fantasy
968th
12/23/2021 7:54pm
Love this build man and can't wait to see the billet lugs!
You gonna machine them yourself?
2
murph783
Posts
1361
Joined
3/2/2011
Location
CT US
12/24/2021 10:55am
Mod 2 update narrowed the top of the nose.... [img]https://p.vitalmx.com/photos/forums/2021/12/23/524310/s1200_IMG_20211223_135354_419.jpg[/img] [img]https://p.vitalmx.com/photos/forums/2021/12/23/524311/s1200_IMG_20211223_135354_500.jpg[/img]
Mod 2 update narrowed the top of the nose....


Ohhh now we’re talking! I’ll go find you on the ol YouTube too
1
12/24/2021 11:48am
burns wrote:
Love this build man and can't wait to see the billet lugs!
You gonna machine them yourself?
Hey thanks dude... I got a local company on my works estate that will be making them up for me all being well😃👍
12/24/2021 11:48am
Mod 2 update narrowed the top of the nose.... [img]https://p.vitalmx.com/photos/forums/2021/12/23/524310/s1200_IMG_20211223_135354_419.jpg[/img] [img]https://p.vitalmx.com/photos/forums/2021/12/23/524311/s1200_IMG_20211223_135354_500.jpg[/img]
Mod 2 update narrowed the top of the nose....


murph783 wrote:
Ohhh now we’re talking! I’ll go find you on the ol YouTube too
Dude!! 😁😁
Rickyisms
Posts
4137
Joined
10/5/2017
Location
FL US
12/24/2021 3:53pm
Love to see an old KTM build. Billet lugs will be sweet!
1
12/26/2021 4:31am
Rickyisms wrote:
Love to see an old KTM build. Billet lugs will be sweet!
Cheers Ricky 👍
12/26/2021 9:43am
So here is the 3d test print #1


Checking fitment and tolerances are all good before any machine commitment...




Looks wise I think it is spot on let me know what you think?


7
1/7/2022 1:51am
Made a 43mm fork seal driver today on one of our Prusa printers...
It's 100% solid fill PetG so should be able to take a beating..😁


4
1/11/2022 11:51am
Some more pictures of the stantions....





Just working out some decals still....




4
FarleyMX25
Posts
215
Joined
10/2/2017
Location
Harrison, TN US
1/11/2022 2:06pm
Who did your fork coatings?
1/11/2022 11:16pm
FarleyMX25 wrote:
Who did your fork coatings?
Got them done through a contact at my work ... they were expensive but a 4 day turn around unlike the suspension company's quoting 4-5 weeks!
1
1/14/2022 5:18am
Had the stubs cerakoted @factorycoatings while the CnC project is sill WIP...



I removed all casting marks prior ..looks nice me thinks...



Fork build incoming ......
1
1/19/2022 4:23am
Bolted up on the bike ... ordering some Ti hardware next week... so should look factory....




Gold rims are next on the agenda.....😄👌
4
1/19/2022 1:49pm
Vented mudguard anyone... yey or nay?
...too late on the nay I've drilled it 🤣🤣

2
1/21/2022 9:12am
Bye bye speedo drive....




In theory I've only got 2x more items to change the 18" rear rim and the fuel tank.... then is it officially classed as a Sx?
2

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