2000 CR250 Polisport Restyle Kit

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6/8/2021 5:36 PM

Hey guys new to the forum. Currently refurbishing my 00 CR250. Looking to fit the 02 CR250 polisport restyle kit with custom made brackets. Note this is not a home garage job I am a fabricator by trade and looking to make this kit fit the 00 as best I can. Just gauging interest on who wants to see the progress once I start? If anyone has any advice please comment 👍

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6/9/2021 4:16 AM

I'd be interested. I have a 2000 CR125 and I've often wondered what kind of fab work would be involved in running that kit.

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6/9/2021 6:26 AM

vet323 wrote:

I'd be interested. I have a 2000 CR125 and I've often wondered what kind of fab work would be involved in running that kit.

I put one on a 2000 cr125. can send pics if interested. I used a 02 and up fuel tank, and airbox. Can use a newer style subframe but the subframe on the 2000 is the same except for the location of the silencer mount. That I cut off and had welded back onto the subframe.

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6/9/2021 9:03 AM

I'm in. Post it up!

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2015 YZ250F - 2003 CR125R

6/9/2021 11:40 AM

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6/9/2021 11:43 AM

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6/9/2021 12:01 PM

Nice that looks really good. I did read you could use the 02 tank and airbox but I'm fairly confident I can make the kit fit without having to get them. I'm going to make a 1 piece bracket for the tank that bolts into both holes and then weld 6mm threads that match the 02 shrouds.

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8/25/2021 12:09 AM

Sorry for the late update. We are back in lock down now here in New Zealand so I have finally been able to put some solid working hours into the CR.

As you can see the mounting points for the tank are a wee bit off so i'm thinking i'll make a joint bracket from the original holes and weld a 6mm thread onto the bracket and fix it in place with a 6mm nut. That way it should bring the tank shroud up where its supposed to be.

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Next part is the side panels. The rear hole lines up! The piece I have circled in green I may have to cut but I will see how the rear mudguard fits before I do that. Bottom side panel hole will need a bracket made so it can be fixed to the subframe. Easy!

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Last thing I wanted to add is I'm not to sure how well the air box is sealed, I'm wondering if someone can upload a picture of the 02-07 airbox and how its sealed between airbox, mudguard and side panels?

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