CR125 Transmission is hard to turn, crankcases seems difficult to get together.

9/16/2014 1:25am
I removed the main bearings again so I'll reseat the tomorrow. Hopefully that will work. I'm at my uncles place so I don't have my heat gun (or a mates blowtorch) to heat up the case half. Anyone know what a safe temperature in the oven is?
Paw Paw 271
Posts
3640
Joined
4/3/2013
Location
Benton, LA US
9/16/2014 7:00am
Do you have the transmission in neutral?
You did remove the clutch, correct?

Paw Paw
dogger315
Posts
309
Joined
11/22/2010
Location
CA US
9/16/2014 3:37pm
You can put the cases in an oven at 250 degrees if you have bearings with grease on them in the cases. Leave in for
about thirty minutes or until the case itself is 200 to 250 degrees.

As far as the fit of the Wiseco bearings, it's hard to tell without seeing what you have, but going back to the Honda
bearings is a good idea.

Your Uncle is going to wonder why his house smells like grease every time he turns on his oven.

Good luck with it.

dogger

The Shop

RyanLester761
Posts
1133
Joined
2/7/2007
Location
El Dorado Hills, CA US
9/16/2014 10:39pm
Wiseco cranks go out after about an hour of ride-time.I had two sieze in a 2003 rm125 I rebuilt. I finally got a refund from Wiseco and went back to OEM.

I'm not sure about their main bearing but you should measure the thickness compared to your oem ones.
9/24/2014 6:58am Edited Date/Time 9/24/2014 6:59am
So I found out the problem; Nothing wrong with Wiseco (i think, at this point). What happened was, this was the first bike I ever rebuilt. And when I rebuilt it I did two wrong things. Obviously the first thing wasn't replacing the crank but funds were tight at the time.

The second mistake was using a different engine case. When I got the bike it came with a complete set of CR125 engine cases. The problem was I wasn't 100% sure which year they were from but the guy said they were for this bike. And I wanted to replace the old ones because the case saver mount had been broken off, and threads stripped in the right crankcase. Anyway, it turns out that the right crankcase from this set (of older cases I'm guessing) has a raised surface around the bearing on the input shaft of the transmission, whereas the 1998 case has a bit cut out around the bearing to allow the gear to rotate.

Anyway, It seems due to lack of experience I didn't notice this and didn't notice any stiffness like I did now and put the engine together. Oddly enough, I rode it like that and there was no oil leaks (and the wheel spun freely too). Thankfully there isn't any damage except for a notch ground in on the (now) old right crank case.

Now I know for next time! hopefully the left crank case fits together well now, although I will be very methodical and tedious with my inspection this time.
Paw Paw 271
Posts
3640
Joined
4/3/2013
Location
Benton, LA US
9/24/2014 6:21pm
It would have been nice to have this info in the first post!

Paw Paw

Post a reply to: CR125 Transmission is hard to turn, crankcases seems difficult to get together.

The Latest