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Charlotte, NC
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Edited Date/Time
8/19/2017 11:28am
I need to have about 500pcs made of thin steel discs, approx 150mm in length, 25mm arbor hole, approx 1mm thick, as shown in the photo. This is a mounting plate for a felt wheel that's used for polishing in flat glass fabrication.
Any advice what kind of metal fab shop to contact about this? The one in my photo is made with a die press. I need to have some made just like it. The steel must be treated so it's anti-corrosive. The felt wheel uses a cerium oxide slurry to polish the glass, which is corrosive by nature. The surface treatment must still allow for the felt wheel to be bonded to it with a weather stripping adhesive.
Thanks in advance for any advice on going about this in the most cost effective manner.
Any advice what kind of metal fab shop to contact about this? The one in my photo is made with a die press. I need to have some made just like it. The steel must be treated so it's anti-corrosive. The felt wheel uses a cerium oxide slurry to polish the glass, which is corrosive by nature. The surface treatment must still allow for the felt wheel to be bonded to it with a weather stripping adhesive.
Thanks in advance for any advice on going about this in the most cost effective manner.
Have you looked at the cost/quality comparison to having them waterjet, or laser, or plasma cut?
The Shop
My buddy who owns a metal fab company also suggested water jet; I've contacted his water jet guy and am awaiting a quote on Monday for 500pcs.
I have a feeling that blanks and doing the arbor/mounting holes in house will be much cheaper then having the fabricator do them, as someone mentioned. Probably need cost down around $3-$4 each for this to make sense. Is that a realistic target?
Just a thought, but if you sell them 50 at a time, they will have to replenish almost every 2.5 months if 500 is a 2 year supply. have them sign a 2 year service agreement on the purchase of them and this will enable you to have unsolicited interaction with them. This is a good way to keep in contact with a customer and work sales account while you do your bi monthly orders.
Any good reason to not just use Stainless and forget
surface treatment?
TM
Funny you bring up Stainless. Yesterday I was talking with the shop that is currently working on quoting this, and the guy made the same comment. He was going to contact his metal suppliers and see if he could find an 18g steel that was already pre-treated.... but he seemed to feel like they'd likely have to buy untreated steel, make the 6" discs, then send them back out to for treatment.
As long as stainless doesn't become cost prohibitive to the project, I'm all for whatever works best and is within the required budget. Thanks again!
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