Check out my expert jimmy-rig skills!

AKmotorider
Posts
104
Joined
6/23/2013
Location
Anchorage, AK US
Edited Date/Time 5/30/2016 9:55am
So I broke off a carburetor vent hose fixture somehow. The vent hose probably got caught in the chain and ripped off the fixture. Now I was left with a hole where the fixture used to be where dirt could get in. I had to fix this.

I called the local shop and he told me my best bet would be to buy a new carburetor but I said screw that.

Instead, I went to a local hobby shop and bought tubes in successive sizing. I measured the inside diameter of the carburetor vent fixture hole and it came out to be about exactly 2.5 mm. I already knew that carburetor vent hose diameter is a 1/4 inch. So at the hobby shop, I bought 2.5 mm, 3.5 mm, 4.5 mm, 7/32 inch, 1/4 inch, and 9/32 inch brass thinwall tubing, all for about $20 .

I came home and much to my surprise and joy the 2.5 mm tube fit snugly into the carb vent hose fixture hole. I put all of the tubes inside one another, placing each tube 2 millimeters apart, with the smallest tube at the end, creating a pencil effect.I used a large pair of pincers to crimp all the tubes into place, whilst ensuring that I didn't crush the small 2.5 mm tube in the process. Finally I did a couple measurements and cut through all the tubes in one slice with a Dremel tool at the highest speed. I stuck the vent hose onto the fat end and stuck the tiny 2.5 mm tube into the carb hole, making sure it was snug and that I hadn't made the tube long enough to push against anything inside the carb. I then applied a small amount of JB Weld to this area to secure the new fixture. Behold the final product. Unfortunately I didn't think to take any pictures before I applied JB Weld to it, but you get the jist.








|
Tim507
Posts
3147
Joined
6/8/2010
Location
Oregon City, OR US
5/27/2016 7:47pm
Necessity ......The mother of invention

Now give that bike bathWhistling
davistld01
Posts
8682
Joined
4/1/2008
Location
Springfield, MO US
5/27/2016 7:51pm
Dadgum!! That carb is nasty dirty. Clean up that bike, boy! Pinch
early
Posts
8289
Joined
2/13/2013
Location
University Heights, OH US
Fantasy
2231st
5/27/2016 8:01pm
If yoh want to see some high end stuff check out this site.
crf250pilot
Posts
2085
Joined
4/1/2008
Location
Manning, OR US
5/27/2016 11:17pm
Moral of the story- Never clean more than absolutely necessary to get the job done.

The Shop

Motoxdoc
Posts
2629
Joined
11/8/2009
Location
Steamboat Springs, CO US
5/28/2016 12:59am
LOL.....That's brilliant! However, it might be that the brilliance of your innovation is overshadowed by your apparent disregard for the most basic of maintenance. That picture begs, what's the rest of your bike look like? I'm going to go out on a limb here...but...you probably need to clean your filter.
Andy86
Posts
208
Joined
6/2/2015
Location
Lancashire GB
5/28/2016 5:59am
Obviously the OP thinks being a dirtbike he should take it literally Shocked
5/28/2016 9:21am
Ghetto fabulous, dude.... Would not worry about dirt getting in there . There can't be much dirt left where you ride. Your bike already brought it all home.
AKmotorider
Posts
104
Joined
6/23/2013
Location
Anchorage, AK US
5/28/2016 3:33pm
Too bad it broke off my first race. Shit, guess I should use some duct tape. Days not over yet.
lumpy790
Posts
9284
Joined
9/18/2007
Location
York, SC US
5/29/2016 10:07pm Edited Date/Time 5/29/2016 10:09pm
Vent hose ID is NOT 1/4

Looks like the broken off part may still be inside the hose
Helder
Posts
1045
Joined
5/16/2015
Location
AU
5/30/2016 1:54am
I have no words for this......
philG
Posts
9719
Joined
5/12/2012
Location
GB
5/30/2016 2:59am
i dont want to see a picture of the whole bike... please no.
jeffro503
Posts
27442
Joined
7/22/2007
Location
St Helens, OR US
5/30/2016 9:55am
That was some good thinking AK! I look at those pics you posted of all the hobby / RC pieces and I have a ton of that stuff laying around. I flew Giant scale RC for quite a few years. And with building , repairing and modding them , I have just about every material known to man to get an aircraft back up in the sky.

Post a reply to: Check out my expert jimmy-rig skills!

The Latest