2003 kx 250 bike build

Edited Date/Time 11/1/2016 6:52pm
What's up everyone so about id say two years ago I bought an 03 kx 250 out of Vegas for 1800. It was pretty clean when I got it and it didn't even have the clutch cover worn down. It's taken me about a year and a half to build this thing with adding parts and storing parts along the way and many hours spent on eBay finding parts. But here is the bike when I got it.




I've seen a few kx builds and they kinda all look the same to me so I wanted to do something different. Stripping the bike down was pretty easy besides getting the bearing out the swingarm. As I wanted to do a raw frame it took me about 3 days to get all the paint off and it was kind of a bitch because the aircraft remover only worked for about 70% of the frame.



After all that was done I sent it off to powder coating with the frame and swingarm. I did a Casper clear on my frame and a satin black on my swingarm and subframe. I think it turned out pretty sweet.




I bought a soda blaster for the motor and other various parts and its the best thing I've ever purchased. I also threw a new piston and rings in it. I was looking at getting my forks coated but I found a whole set of Showa forks from a kx 250f for 300 bucks which was way cheaper then getting them coated. I also had to put on a Magura hydraulic clutch and I will never ride without one again it's that badass. Also found a sweet carbon fiber ignition cover on eBay. Enough of me talking here's the rest of the pics. My buddy Brandon bunch has some more pics on his Instagram if you want to check it out @theofficialbrandonbunch

















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ternst12
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6/24/2014
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Buffalo, NY US
8/10/2016 10:17am
Very cool build. Im in the middle of an 03 myselft. Questions for you: What year forks and clamps did you use? Did they bold right up and what wheels did you use? Was that silencer for the 03 or did the 05-07 work?
8/10/2016 10:26am
ternst12 wrote:
Very cool build. Im in the middle of an 03 myselft. Questions for you: What year forks and clamps did you use? Did they bold right...
Very cool build. Im in the middle of an 03 myselft. Questions for you: What year forks and clamps did you use? Did they bold right up and what wheels did you use? Was that silencer for the 03 or did the 05-07 work?
The forks are from I believe a 2010 and I had to buy kx 250f clamps for it so the forks would fit. I also just got kx 250f rims for it and they fit no problem. Also the silencer is from an 05-07 but works on the 03 bike. I also have an 04 pipe for my 03.
mx510
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Gig Harbor, WA US
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8/10/2016 10:27am
That thing is bad ass!

The Shop

ternst12
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95
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6/24/2014
Location
Buffalo, NY US
8/10/2016 10:32am
The forks are from I believe a 2010 and I had to buy kx 250f clamps for it so the forks would fit. I also just...
The forks are from I believe a 2010 and I had to buy kx 250f clamps for it so the forks would fit. I also just got kx 250f rims for it and they fit no problem. Also the silencer is from an 05-07 but works on the 03 bike. I also have an 04 pipe for my 03.
Nice. Thank you for the info. Very helpful. Some of the 03 stuff is hard to find.
mattyhamz2
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So Cal, CA US
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846th
8/10/2016 12:29pm
Dude, this is badass!! Makes me want to do the frame on my 05 the same way. But I won't steal that from you. Haha. Cool build man!
bayodome
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1123
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12/18/2006
Location
Brooklyn, NY US
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4305th
8/10/2016 2:31pm
Killer, and great job matching it with some quality shots too.
8/10/2016 5:51pm
Kx125rider wrote:
Soooo sick, Have you ridden it yet?
No I haven't rode it yet I live in az so currently hot as balls here but kinda postponing riding it because I know after that she'll never look the same
Rexblaster
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92
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9/10/2015
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Round Rock, TX US
8/10/2016 10:03pm
best kx build ive ever seen hands down. absolutely in love.
TKL965
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151
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5/5/2014
Location
AU
8/11/2016 3:54pm
Awesome bike build! loving the raw frame!

Also when you put on the kxf forks guessing you are running the kxf triples, did you have to change the stem shaft?
8/11/2016 5:20pm
TKL965 wrote:
Awesome bike build! loving the raw frame! Also when you put on the kxf forks guessing you are running the kxf triples, did you have to...
Awesome bike build! loving the raw frame!

Also when you put on the kxf forks guessing you are running the kxf triples, did you have to change the stem shaft?
The kx 250f stem that was on the pc triple clamps fits perfectly in the kx 250 frame. only thing is where the clamps hit the frame when your bars are fully turned don't match up and the actual fork hits the frame not the triple clamp.
mx836
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4/2/2008
Location
; BF
8/11/2016 8:23pm
Looks great man. An '03 KX 250 was my last 2 stroke and I loved it.
Ramrod
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4/1/2008
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Ontario CA
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8/11/2016 9:09pm
Wow! Well done man!

Great pictures and the bike looks unreal. Its beautiful.
ML512
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Wildomar, CA US
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11/1/2016 6:52pm
Moving to the build section....

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